Rockwell Automation

Rockwell Automation provides industrial automation and digital transformation solutions including FactoryTalk AI, Plex MES, and Fiix CMMS for connected manufacturing operations.

Key Capabilities

This vendor provides AI-powered solutions for manufacturing operations. Detailed case studies and implementation examples are available on their website.

Use Cases:

Predictive Maintenance Process Optimization Robotic Automation

Industries & Tech:

automotive digital-twin industrial-machinery predictive-ml

Industries Distribution

Food & Beverage

129 (20%)

Industrial Machinery

125 (20%)

Metals & Mining

95 (15%)

Energy & Utilities

72 (11%)

Automotive

64 (10%)

Pharmaceuticals

45 (7%)

Chemicals

30 (5%)

Consumer Goods

25 (4%)

Packaging

19 (3%)

Aerospace

13 (2%)

2 others

14 (2%)

Case studies powered by Rockwell Automation (631)

Anonymous ManufacturerIndustrial Machinery

Supply Chain Simulation Improves Order Processing

Anonymous Smelting PlantMetals & Mining

Smelting Plant Optimization

Anonymous ManufacturerIndustrial Machinery

Manufacturing Simulation Reduces Inventories and Order Lead Times

inventory could be cut by 70%, exchange inventory by 63%, assembly ce 70% reductionmbly cell inventory cut by 75%, and finished go 75% reduction

Anonymous Coal MineMetals & Mining

Arena Improves Production and Reduces Waste

ates into an almost 49% decrease in energy consumption or nearly $3.7 bi 49% reduction

Anonymous Pork ProducerFood & Beverage

Pork Producer Establishes Regional Strategy

PepsiAmericasFood & Beverage

Pepsiamericas Saves with System Analysis Technology

Anonymous Mining OperatorMetals & Mining

Ore Conveyor Mining Simulation

Anonymous Mining OperatorMetals & Mining

Optimizing Pit to Port Logistics

DFW International AirportEnergy & Utilities

DFW Maintains Security Efficiency During Expansion Project

Anonymous Large BrewerFood & Beverage

Arena Analyzes Large Scale Brewery Distribution System

Anonymous ManufacturerFood & Beverage

Packaging Company Improves Sortation System

Anonymous MineMetals & Mining

Improve Personnel Training Procedures

Anonymous Defense ContractorAerospace

Defense Contractor Decreases Costs

Anonymous Mining CompanyMetals & Mining

Equipment Readiness and Availability

es respectively * 25% reduction in inspection requirements ### Backgr 25% reduction

Anonymous Document Imaging ManufacturerIndustrial Machinery

Manufacturer Discovers Millions in Savings

Anonymous Chemical ManufacturerChemicals

Chemical Manufacturer Supply Chain Modeling

Anonymous Food ManufacturerFood & Beverage

Food Manufacturer Achieves Production Goals

strategy behind an $18 million packaging-line upgrade, resulting in th 18 $ million saved

Anonymous BrewerFood & Beverage

Brewer Distribution Center Modeling

Anonymous Appliance ManufacturerConsumer Goods

Manufacturer Implements Assembly Schedule

Anonymous Apparel ManufacturerConsumer Goods

Simulation Facilitates Manufacturer’s Distribution Transition

os was greater than $30 million. The simulation results, along with opt 30 $ million saved

West Virginia UniversityChemicals

West Virginia University From Pollutant to Product

f Energy and secure $5M in funding to scale up the Rare Earth R 5 $ million saved

McMaster UniversityIndustrial Machinery

Using Hands-on Learning to Train Future Workers

Delkor SystemsFood & Beverage

Solutions in Action Profile: Delkor Systems

TrinamicsIndustrial Machinery

Solutions in Action: Trinamics Inc.

Power Automation SystemsIndustrial Machinery

Solutions in Action: Power Automation Systems

Newfoil MachinesIndustrial Machinery

Solutions in Action: Newfoil Machines Limited

Marchant SchmidtFood & Beverage

Solutions in Action: Marchant Schmidt, Inc.

ForpakFood & Beverage

Solutions in Action: Forpak

Drake Sausage SystemsFood & Beverage

Solutions in Action: Drake

DJS SystemsIndustrial Machinery

Solutions in Action: DJS Systems Inc.

Columbia MachineIndustrial Machinery

Solutions in Action: Columbia Machine

C3 CorporationIndustrial Machinery

Solutions in Action: C3 Corporation

C-M ConveyorIndustrial Machinery

Solutions in Action: C&M Conveyor

Autotech EngineeringIndustrial Machinery

Solutions in Action: Autotech Engineering

AFA SystemsIndustrial Machinery

Solutions in Action: AFA Systems

AB FASAIndustrial Machinery

Solutions in Action: AB FASA

Anonymous ManufacturerIndustrial Machinery

Robot deployment speeded and simplified thanks to unified control solution

Sealed AirConsumer Goods

Sealed Air Commits to Sustainability

ShawpakPharmaceuticals

Saving space, time & money with advance automation

SCOTTMetals & Mining

Rocklabs ABM3000 (Automated Batch Mill)

Case ControlsIndustrial Machinery

Case Controls Helps Customers Reduce Energy Costs

ces of energy, with up to 80% of the energy input being lost as heat. up to 80%

PolpharmaPharmaceuticals

Digital Twins Help Polpharma Maintain Quality

20%, and achieve a 10% decrease in maintenance time by more efficiently 10% reduction

Cama GroupIndustrial Machinery

Partnership promotes packaging perfection

Optima PackagingPharmaceuticals

Paper-based speed and flexibility backed by better customer support

The Pagès GroupIndustrial Machinery

The Pages Group Innovates to Meet Customer Demand

Anonymous ManufacturerFood & Beverage

OEM Solution: Combi Packaging Systems

JC FordFood & Beverage

Can Your OEM Help You Set KPIs?

NCIG TerminalMetals & Mining

NCIG implements a condition based maintenance solution

Anglo AmericanMetals & Mining

MRA pioneers industry leading train load out automation technology

ReThink MillingMetals & Mining

ReThink Milling Innovates Toward Zero-waste Mining

te. Mining consumes up to 6% of the world’s energy with 50% used to up to 6%

MetsoMetals & Mining

Metso: Achieving the Autonomous Mine with IIoT

costs of more than $1 million.” Each of the machine algorithms is tra 1 $ million saved

Cooper TireAutomotive

Cooper Tire Transforms Operations with Single MES

Anonymous ManufacturerFood & Beverage

Meeting high demand in uncertain times

Meati FoodsFood & Beverage

Meati Foods Grows Sustainability with Innovation

Massman AutomationIndustrial Machinery

Massman Automation Steps Up To Industry Challenges

EllumePharmaceuticals

Manufacturing COVID-19 Rapid Diagnostic Tests

Rockwell Automation TwinsburgElectronics

Patented Algorithm Maximizes Operator Efficiency

il rate improved by up to 22% * $45K savings in labor reduction up to 22%abor reduction * $9M revenue was realized sooner What’s 9 $ million saved

Electra Battery MaterialsAutomotive

Electra Battery Materials Rethinks EV Supply Chain

EcolabChemicals

Ecolab Transforms to a Connected Enterprise

Eagle TechnologiesIndustrial Machinery

Eagle Technologies Simplifies Quality Testing

Dynamic AirIndustrial Machinery

Dynamic Air Launches TED-D Solution with ThingWorx

FANUC UKAutomotive

Driving Innovation by Reducing Investment Risk

Pearson Packaging SystemsIndustrial Machinery

Pearson: Best Practices for Digital Twin Software

Anonymous ManufacturerPharmaceuticals

Digital Transformation in Manufacturing Operations

hain deliveries now up to 96% and lead times cut in half. Additionall up to 96%

AccurideAutomotive

Accuride Enhances Product Validation and Testing

ArriumMetals & Mining

Delivering plantwide control for Arrium’s Iron Knob mine

cost approximately $40 million, but by using mobile equipment, this co 40 $ million saved

Country MaidFood & Beverage

PlantPAx DCS Helps Country Maid Ramp Up Production

EcolabChemicals

Ecolab Uses Data to Improve Uptime and Quality

IMDHER BühlerFood & Beverage

Real-time Data Aids Decision Making

Box Canyon DamEnergy & Utilities

Dam Boosts Efficiency with Monitoring, Control

Supply Chain SimulationIndustrial Machinery

Supply Chain Simulation Improves Order Processing

Smelting Plant OptimizationFood & Beverage

Smelting Plant Optimization

Manufacturing SimulationIndustrial Machinery

Manufacturing Simulation Reduces Inventories and Order Lead Times

Reduce Energy ConsumptionAutomotive

Arena Improves Production and Reduces Waste

his translates into an almost 49% decrease in energy consumption or near 49% reduction

Pork ProducerAutomotive

Pork Producer Establishes Regional Strategy

PepsiamericasAutomotive

Pepsiamericas Saves with System Analysis Technology

Ore Conveyor Mining SimulationAutomotive

Ore Conveyor Mining Simulation

Optimizing PitAutomotive

Optimizing Pit to Port Logistics

DFW Maintains Security Efficiency During ExpansionMetals & Mining

DFW Maintains Security Efficiency During Expansion Project

Arena Analyzes Large Scale Brewery DistributionAutomotive

Arena Analyzes Large Scale Brewery Distribution System

Packaging CompanyFood & Beverage

Packaging Company Improves Sortation System

Improve Personnel TrainingMetals & Mining

Improve Personnel Training Procedures

Defense Contractor Decreases CostsAutomotive

Defense Contractor Decreases Costs

Equipment Readiness and AvailabilityMetals & Mining

Equipment Readiness and Availability

r four bases respectively * 25% reduction in inspection requirements 25% reduction

Manufacturer Discovers MillionsIndustrial Machinery

Manufacturer Discovers Millions in Savings

Chemical Manufacturer Supply Chain ModelingFood & Beverage

Chemical Manufacturer Supply Chain Modeling

Brewer Distribution Center ModelingAutomotive

Brewer Distribution Center Modeling

ManufacturerFood & Beverage

Manufacturer Implements Assembly Schedule

Simulation Facilitates Manufacturer’s Distribution TransitionConsumer Goods

Simulation Facilitates Manufacturer’s Distribution Transition

At the heart of the machineFood & Beverage

Solutions in Action: Newfoil Machines Limited

Smart CIP SystemFood & Beverage

Smart CIP System Improves Performance & Reporting

NCIGMetals & Mining

NCIG implements a condition based maintenance solution

MRAFood & Beverage

MRA pioneers industry leading train load out automation technology

MeetingFood & Beverage

Meeting high demand in uncertain times

Manufacturing Intelligence Unlocks EfficienciesFood & Beverage

Manufacturing Intelligence Unlocks Efficiencies for Food Manufacturer

Patented Algorithm Maximizes Operator EfficiencyAutomotive

Patented Algorithm Maximizes Operator Efficiency

ys * Fail rate improved by up to 22% * $45K savings in labor red up to 22%ate improved by up to 22% * $45K savings in labor reduction * $9M r $45K saved

Driving InnovationChemicals

Driving Innovation by Reducing Investment Risk

DeliveringAutomotive

Delivering plantwide control for Arrium’s Iron Knob mine

Integrated, Actionable DataFood & Beverage

Integrated, Actionable Data Improves OEE

g potential for about a 10% - 15% increase in OEE,” Robin says. “That’s 15% improvement

Smart Machine Solutions Pave the Way for Yichao Packaging's Industrial Machinery

Smart Machine Solutions Pave the Way for Yichao Packaging's Global Expansion

33% Enhanced performance: Packaging speed increased by

With the PlantPAx DCS as a Higher-Level Process Control SystIndustrial Machinery

With the PlantPAx DCS as a Higher-Level Process Control System, a "Smart Factory" Has Been Realized

West-Bake rises to new levels of efficiency with Plex MESIndustrial Machinery

West-Bake rises to new levels of efficiency with Plex MES

EMWDEnergy & Utilities

EMWD Uses Technology to Meet Sustainability Goals

31% Reduced airflow delivered to the aeration basin by$100,000 Estimated savings of 2,330 kWh of electricity per

Making Automation Real for Existing WarehousesAutomotive

Making Automation Real for Existing Warehouses

5x boost in worker productivity10x decrease in worker error rates

Emulation Technology Speeds Up Warehouse AutomationIndustrial Machinery

Emulation Technology Speeds Up Warehouse Automation

18% Reduced overall project time by

Plant VisualisationAerospace

Plant Visualisation Reduces Customer Risk and Optimises Automation Solutions for PFi

VFDs SustainablyEnergy & Utilities

VFDs Sustainably Transform Hydraulic Power

80% Up to

ConstantFood & Beverage

Turatti Sees Increased Productivity in its Food Washing Machinery

80 percent Considerable decrease of machine downtimes, of up

Building Trust with Grass-to-Glass TraceabilityFood & Beverage

Building Trust with Grass-to-Glass Traceability

Toyota Engine PlantIndustrial Machinery

Toyota Engine Plant Cuts Energy Costs With New Air Compressor Controls

1 million Cut Energy Costs - More efficient controls and acc

The Mosaic Company Enhances Decision-Making Capabilities andMetals & Mining

The Mosaic Company Enhances Decision-Making Capabilities and Reduces Alarms by 50 Percent with Modern DCS

50 percent Enhanced Visualization, Productivity - Quickly und

The Journey Toward The Connected Enterprise®Food & Beverage

The Journey Toward The Connected Enterprise®

The Foundations for a World of ColourMetals & Mining

The Foundations for a World of Colour

The Connected Enterprise®Food & Beverage

The Connected Enterprise® Helps Rockwell Automation Optimize Facilities

Thai Biomass PlantEnergy & Utilities

Thai Biomass Plant Improves Energy Efficiency

Taking Intelligence UndergroundAutomotive

Taking Intelligence Underground

MES Solution Enhances Modern ManufacturingIndustrial Machinery

MES Solution Enhances Modern Manufacturing

30% reduction in inventory levels40% 30

Sudbury Nickel MineEnergy & Utilities

Sudbury Nickel Mine Achieves Optimal Levels of Productivity

Steel ManufacturerEnergy & Utilities

Steel Manufacturer Reduces Energy Consumption by 3 Percent with Energy Management System

3 percent Reduced Energy Consumption and Costs - Reduced ene1.35 percent Boosted bottom line by

Standardizing success: How BIC overcame operational silos toMetals & Mining

Standardizing success: How BIC overcame operational silos to integrate technology and people

Standardised Control Environment for 15,500 km Gas NetworkEnergy & Utilities

Standardised Control Environment for 15,500 km Gas Network

Southwest Baking CompanyAutomotive

Southwest Baking Company Addresses Aging Workforce Challenges

Smart Saw Line Futureproofs Timber Production at AKD SoftwooIndustrial Machinery

Smart Saw Line Futureproofs Timber Production at AKD Softwoods

75 percent The maximum processing speed of the saw line has i55 percent Line Speed has increased by

Smart Safety SolutionIndustrial Machinery

Smart Safety Solution Helps Grow Capacity and Reliability at Plaster Mill

0.3% Downtime due to safety system failure was reduced 24 hour Increased equipment availability to produce for an

Smart Devices for Smart Steel ProductionMetals & Mining

Smart Devices for Smart Steel Production

8% Improved labor productivity by10% Reduced tooling cost by

Shenzhou MachineryIndustrial Machinery

Shenzhou Machinery Builds Smart Unmanned Cranes

10% Increased daily dispatch capability by10% Increased efficiency by 5 –

Simulation SoftwareFood & Beverage

Simulation Software Optimizes Food Manufacturing

$18 million Increased Capacity - Simulation acted as the found80 percent Decreased Downtime - Delivered

Digital Twin Simulation Verifies Expansion NeedsIndustrial Machinery

Digital Twin Simulation Verifies Expansion Needs

WhenAutomotive

Shelf Ready Packing With Speed and Precision

DST’s novel plant-protein processIndustrial Machinery

DST’s novel plant-protein process creates optimized meat alternatives using precision servo motors

1% Accuracy to within

Seed Producer MonsantoConsumer Goods

Seed Producer Monsanto Increases Capacity and Improves Product Quality

40 percent Operational by Target Date - Cut development time

SEA Airport Baggage Handling SystemMetals & Mining

SEA Airport Baggage Handling System Upgrades Reduce Downtime

Samson Machinery Accelerates Digital Transformation with FacIndustrial Machinery

Samson Machinery Accelerates Digital Transformation with FactoryTalk® Optix™ and Power Control Solutions

20% Reduced downtime by

Safety Record Success At Fairfax’s Tamworth PressIndustrial Machinery

Safety Record Success At Fairfax’s Tamworth Press

2300 days The press’s safety record is the best in the group

Rockwell Automation and RAM Electronics together at the millAutomotive

Rockwell Automation and RAM Electronics together at the mill

AlewijnseMetals & Mining

Alewijnse implements new control concept for offshore installations

75 percent The amount of hardware and cabling is reduced by a

Robotic Case Packer Uptime Exceeds 99%Metals & Mining

Robotic Case Packer Uptime Exceeds 99%

99% Achieves uptime greater than90% Reduces changeover time by more than

Redesigning An Aircraft Paint Hangar SystemAerospace

Redesigning An Aircraft Paint Hangar System

RecyclerIndustrial Machinery

Recycler Uses Intelligent Motor Control Solution to Simplify Operation

ERP Real-Time DataIndustrial Machinery

ERP Real-Time Data Improves Green Tokai Visibility

UMaineIndustrial Machinery

UMaine Modernizes Paper Web Handling Capabilities

Pulp molding equipment manufacturerIndustrial Machinery

Pulp molding equipment manufacturer implements Rockwell Automation solutions

70% Yield increased from30% Productivity improved by about

PTL Continuous MeltersMetals & Mining

PTL Continuous Melters

2 hours Fast Changeover time between multiple products (12 hours Easy to Clean (1

Process Automation SystemMetals & Mining

Process Automation System Streamlines Production

CMMSAutomotive

CMMS Transforms Maintenance for UK Tire Manufacturer

PPGChemicals

PPG Reduces Risk in Chemical Plant with New SIS

Natural gasEnergy & Utilities

Pohokura Sets the Standard for Remote Operation and Sustainability

Precision Coating Sees Plant-Wide Alignment with PlexChemicals

Precision Coating Sees Plant-Wide Alignment with Plex

100% inventory accuracy

Pioneering the Future of Tire ManufacturingAutomotive

Pioneering the Future of Tire Manufacturing

Pioneering Sustainability in Steel ProductionMetals & Mining

Pioneering Sustainability in Steel Production

Compliance for NKP Pharma with FactoryTalk® Optix™Pharmaceuticals

Compliance for NKP Pharma with FactoryTalk® Optix™

PFi’s new Australian-made Titanium Cross Flow Membrane WasteEnergy & Utilities

PFi’s new Australian-made Titanium Cross Flow Membrane Wastewater Solution

Custom Palletizing SolutionConsumer Goods

Custom Palletizing Solution Increases Productivity

Pacific Coast TerminalsMetals & Mining

Pacific Coast Terminals Expands its Exporting Operation

ForAutomotive

Online Wellness Retailer iHerb Doubles Throughput Capacity

300 percent Improved labor efficiency by15 minutes Orders can run through the facility in as quickly

Flexible Control. Versatile Water Treatment.Energy & Utilities

Flexible Control. Versatile Water Treatment.

LeMatic Extends Value with IIoT TechnologyIndustrial Machinery

LeMatic Extends Value with IIoT Technology

$1.8 million Optimizes proof-of-concept machine testing with em

Convergix Elevates Machine Data ValueIndustrial Machinery

Convergix Elevates Machine Data Value

Nickel producerMetals & Mining

Nickel producer implements Rockwell’s control solution to enhance the quality of ore calcination through kilns

6% Reduced errors, including a70% Improved uptime, which increased from

New Sky Energy Changes the Game for BiogasEnergy & Utilities

New Sky Energy Changes the Game for Biogas

99.9% Highly efficient system captures and removes more 100% Recovers and reuses nearly

New Life for Historic TechnologyMetals & Mining

New Life for Historic Technology

New Ag Terminal With Process Automation Opens New Markets foMetals & Mining

New Ag Terminal With Process Automation Opens New Markets for Midwest Farmers Cooperative

ERPMetals & Mining

ERP Gives AVA More Production Visibility and Control

Nelson Pine Combines Control and Safety to Minimise DowntimeIndustrial Machinery

Nelson Pine Combines Control and Safety to Minimise Downtime

MRA’s Smart Stockyard Management SystemIndustrial Machinery

MRA’s Smart Stockyard Management System improves mine to port efficiency

11.3% MRA’s Smart Stockyard Management System with machi

Mountain View QuarriesMetals & Mining

Mountain View Quarries Uses the Latest Technology to Boost Productivity of Crushing and Processing Plant

Monterey Regional Water Pollution Control AgencyChemicals

Monterey Regional Water Pollution Control Agency Saves Millions Turning Wastewater into Safe Water

$25,000 Improved Control Over Chemical Use - Improved visi

Modernizing Water Systems Across Sites, ComplexityIndustrial Machinery

Modernizing Water Systems Across Sites, Complexity

Mitsui Chemicals & SKC Polyurethanes Inc. (MCNS)Chemicals

Mitsui Chemicals & SKC Polyurethanes Inc. (MCNS) Optimizes Production Through Data Utilization

5% Reduced annual cost to5% Enhance on-time delivery

Mitsubishi Chemical Performance PolymersChemicals

Mitsubishi Chemical Performance Polymers Uses Modular Control System, Manufacturing Intelligence to Launch New Plant in

70 percent EtherNet/IP reduced I/O count by

Miraka Benefits from Model Predictive Control SolutionIndustrial Machinery

Miraka Benefits from Model Predictive Control Solution

0.04 percent Increased peak yield by

Mining CompanyMetals & Mining

Mining Company Reduces Reporting Time by 80 Percent with Production-Intelligence Software

80 percent Reduced reporting time by80 percent Month-end reports generated

Mining companyMetals & Mining

Mining company gains 14 tonnes of gold from waste

Mining and Metals Company Digs for Data andMetals & Mining

Mining and Metals Company Digs for Data and Increases Production Rates

30 percent Increased maximum achievable capacity94 percent Improved asset availability by

RUC Mining and Rockwell Automation harness energy-generatingEnergy & Utilities

RUC Mining and Rockwell Automation harness energy-generating potential of underground mine winders

$2 million Sustainability benefits, including predictions ove

FamiliesEnergy & Utilities

Mine Commissions New Technology to Keep the Lights On

$3,000 Saved an estimated

Milk Specialties Global Taps Data toMetals & Mining

Milk Specialties Global Taps Data to Meet Growing Demand

30 percent Reduced Water Consumption - Better data helped Cal

ERPAutomotive

ERP Provides Metal Stamping Business with Transformative Visibility and Traceability

FactoryTalk PharmaSuite MES forms more consistent high-qualiPharmaceuticals

FactoryTalk PharmaSuite MES forms more consistent high-quality foundation for ongoing digital transformation

Meeting Coal Seam Gas Safety ComplianceEnergy & Utilities

Meeting Coal Seam Gas Safety Compliance

MedImmunePharmaceuticals

MedImmune Integrates Control of Cold-Chain Distribution Center

Maximum Transparency Across All Levels at Samsung SDI BatterMetals & Mining

Maximum Transparency Across All Levels at Samsung SDI Battery Systems

Manufacturing IntelligenceFood & Beverage

Manufacturing Intelligence Provides the Right Mix for Dairy Processor

Manufacturing IntelligenceAutomotive

Manufacturing Intelligence Increases Accuracy of OEE Data

$90,000 Assigning costs to system inaccuracies uncovered m

Mallinckrodt PharmaceuticalsPharmaceuticals

Mallinckrodt Pharmaceuticals Upgrades Control System

Major oil processing plantAutomotive

Major oil processing plant gains greater visibility and flexibility with modernised control solution

Advanced integrated automation solutionAutomotive

Advanced integrated automation solution boosts throughput and quality and keeps contamination in check

ForAutomotive

Madison Area Technical College Bridges Skills Gap for Manufacturers

Loparex Keeps Production Running With Sag-Correction SystemEnergy & Utilities

Loparex Keeps Production Running With Sag-Correction System

90 percent Reduced sag-related downtime by$90,000 Saved

Linkx Systems LtdPharmaceuticals

Linkx Systems Ltd. Tray Erector

Leading U.S. Pork ProducerAutomotive

Leading U.S. Pork Producer Optimizes Supply Chain

Leading Potato Product Supplier,Industrial Machinery

Leading Potato Product Supplier, Standardizes With PlantPAx

Leading Packaging Machine BuilderConsumer Goods

Leading Packaging Machine Builder Reduces Machine Engineering Time

50% Bosch Packaging, Goa, India reduced engineering ti

Leading Medical Device Manufacturer Goes PaperlessPharmaceuticals

Leading Medical Device Manufacturer Goes Paperless

20 percent Increased productivity

Latest Technology Enhances Machining of Aluminium ProfilesAerospace

Latest Technology Enhances Machining of Aluminium Profiles

Kraft HeinzIndustrial Machinery

Kraft Heinz Increases Capacity With Model Predictive Control

King CountyIndustrial Machinery

King County Preserves the Past in New State-of-the-art Drawbridge

Kia Motor SlovakiaAutomotive

Kia Motor Slovakia Reduces Safety Downtime By Up to 70%

Faster BHS CommissioningIndustrial Machinery

Faster BHS Commissioning Takes Off with Kasa

6 days Reduced time required for on-site commissioning an

A Big Step Forward for Korea's Aerospace IndustryAerospace

A Big Step Forward for Korea's Aerospace Industry

iTRAKConsumer Goods

iTRAK Helps OEM Slash Changeover Times By Up To 50%

50% Decreased format changeover times – as much as

iTRAKConsumer Goods

iTRAK Helps Machine Builder Slash Changeover Times By Up To 50%

50% Decreased format changeover times – as much as

Better Inventory and Revenue Insight with Plex ERPIndustrial Machinery

Better Inventory and Revenue Insight with Plex ERP

Intelligent RefiningFood & Beverage

Intelligent Refining Uses PlantPAx™ Process Automation System

Intelligent Motor ControlIndustrial Machinery

Intelligent Motor Control Delivers Information and Safety for Explosives Manufacturing Plant

Integrated RoboticsMetals & Mining

Integrated Robotics Increases Productivity for LaserBond

Many vital medicationsPharmaceuticals

Injection of Manufacturing Intelligence in Pharma Process Reduces Loss

$250,000 Saved at least

Dairy Redefines Efficiency & SustainabilityFood & Beverage

Dairy Redefines Efficiency & Sustainability

30 minutes Decreases CIP system cycle time by50% Cuts chemical usage and related costs by more than

Iconic Australian Biscuit ManufacturerIndustrial Machinery

Iconic Australian Biscuit Manufacturer Upgrades Adelaide Production Plant

Icelandic chocolatier Nói SíríusAutomotive

Icelandic chocolatier Nói Síríus moves to predictive maintenance with Fiix CMMS software

Smarter, More Efficient Flexible Pouch PackagingMetals & Mining

Smarter, More Efficient Flexible Pouch Packaging

Hillshire BrandsMetals & Mining

Hillshire Brands Uses Manufacturing Intelligence

0.10 percent Cut Waste, Improved Yield - Annualized yield impro

Hillshire Brands Mobilize Information toFood & Beverage

Hillshire Brands Mobilize Information to Improve Compliance

0.8 percent Decreased inedible goal by half, from 1.6 to

Greenfield Plant Ramps Up Cheese ProductionFood & Beverage

Greenfield Plant Ramps Up Cheese Production

VK Logic Utilises Rockwell Automation Technology to Power UnIndustrial Machinery

VK Logic Utilises Rockwell Automation Technology to Power Unique Mobile Grain Handling Solution

30 minutes Faster cleaning – With easy access to cleaning all

Gold FieldsMetals & Mining

Gold Fields Reduces Control System Risk Using PlantPAx

Gold FieldsMetals & Mining

Gold Fields Reduces Control System Risk With New Mining Solution

Global Tyre Manufacturer Modernises Production Assets andAutomotive

Global Tyre Manufacturer Modernises Production Assets and Gains Greater Productivity, Compliance and Flexibility

Global Cosmetic ManufacturerIndustrial Machinery

Global Cosmetic Manufacturer Cuts Downtime, Improves Production

90 percent Reduced line-stop occurrences by$100,000 Saved

GlaxoSmithKline DCSPharmaceuticals

GlaxoSmithKline DCS Upgrade Strengthens Infrastructure in 2016

Gas-Fired Cogeneration PlantIndustrial Machinery

Gas-Fired Cogeneration Plant Replaces Aging DCS

10 percent Reduced startup time by approximately

Gas-Compressor SolutionIndustrial Machinery

Gas-Compressor Solution Reduces the Pains of Proprietary Systems

Food Container ProducerMetals & Mining

Food Container Producer Gains Transparency to Reduce Downtime

Food and Beverage PlantFood & Beverage

Food and Beverage Plant Gains Insights and Cuts Waste by $500,000 With DCS Upgrade

$500,000 Improved insight into control processes and loops

FonterraFood & Beverage

Fonterra Deploys Integrated Automation, Motor and Process Controls

FlexiconIndustrial Machinery

Flexicon Meets Growing Demand for Agile Bulk Handling Equipment With Connected Components Workbench Software

Flexible ManufacturingFood & Beverage

Flexible Manufacturing Helps Food and Beverage OEM Ramp Up Production

Reduced Fleet Downtime, More Efficiency with FiixMetals & Mining

Reduced Fleet Downtime, More Efficiency with Fiix

27% reduction in fleet downtime17% improvement in route planning efficiency

Flaring: What’s behind a suggestive light in the night?Industrial Machinery

Flaring: What’s behind a suggestive light in the night?

Faster, “Greener,” Smarter Bottle LabelingFood & Beverage

Faster, “Greener,” Smarter Bottle Labeling

FactoryAutomotive

Factory Upgrade Safeguards Long Term Gelatine Production

Enfasi Stands Out in the Pulp and Paper IndustryIndustrial Machinery

Enfasi Stands Out in the Pulp and Paper Industry

Sustainability Critical for Resolution CopperEnergy & Utilities

Sustainability Critical for Resolution Copper

5% increase in ventilation/chilling system 10% decrease in utility costs

Oil & Gas Well Pad ModernizationEnergy & Utilities

Oil & Gas Well Pad Modernization Produces Significant Energy Savings with Regenerative Drives

$3M Projected17% regeneration achieved with 95% of that p

Energy Pipeline OperatorEnergy & Utilities

Energy Pipeline Operator Upgrades Architecture

20 percent Concept-to-commissioning capital investment estima

Energy Monitoring SystemMetals & Mining

Energy Monitoring System Improves Visibility

10 percent Improved energy efficiency

Encore Tissue PlantMetals & Mining

Encore Tissue Plant Drives Upgrade Increases Productivity

Emulate3DFood & Beverage

Emulate3D Brings Garvey’s Bottling Improvements to Life

EMI SolutionMetals & Mining

EMI Solution Gives GrafTech Insight into Steelmaking

$100,000 Reported estimated financial savings from

Embracing Sustainability through Control TechnologyMetals & Mining

Embracing Sustainability through Control Technology

EKBFood & Beverage

EKB Deploys Modern Microbrewery Control Solution Based On PlantPAx DCS

Ecologia toAutomotive

Ecologia to Conquer Contamination with Rockwell Automation

DuPont Chooses PlantPAx DCS toIndustrial Machinery

DuPont Chooses PlantPAx DCS to Increase Operational Availability and Flexibility of Control

Hydrogen-compression technology drives sustainable mobilityAutomotive

Hydrogen-compression technology drives sustainable mobility

Driving Paper Production at Visy’s Pulp and Paper MillIndustrial Machinery

Driving Paper Production at Visy’s Pulp and Paper Mill

DrillmecIndustrial Machinery

Drillmec optimizes carbon-capture operations through deployment of precision drive solution

Drake AutoloaderAutomotive

Drake Autoloader Solves Artisan Sausage Challenges

CRBIndustrial Machinery

CRB Reduces Risk with Simulation and Digital Twins

DeyuIndustrial Machinery

Deyu Lights Up Efficient and Reliable Battery Production

25% Increased productivity by about

Developing In-House Experts to Operate Production Controls SMetals & Mining

Developing In-House Experts to Operate Production Controls System

DELIN ElettronicaElectronics

DELIN Elettronica Implements PlantPAx DCS

Data Sharing Revolutionises Maintenance at Hydro Extrusion &Industrial Machinery

Data Sharing Revolutionises Maintenance at Hydro Extrusion & Components Nenzing

Data AnalyticsMetals & Mining

Data Analytics Help Boost OEE at Rockline Industries

20 percent Increased OEE and Throughput - Each of five manufa

Danish Greenfield Water-Treatment PlantEnergy & Utilities

Danish Greenfield Water-Treatment Plant Deploys PlantPAx DCS

Dan-WebIndustrial Machinery

Dan-Web Reduces Engineering Efforts, Costs and Time by Deploying Rockwell Automation Integrated Architecture Solution

Dalian Metro SystemEnergy & Utilities

Dalian Metro System Uses Energy Intelligence to Cut Energy Usage

12 percent Energy consumption across the entire metro system 2 percent As a result, the metro system predicts

Dalian Metro SystemEnergy & Utilities

Dalian Metro System Uses Energy Intelligence, Cuts Energy Usage by 12%

12 percent Energy consumption across the entire metro system 2 percent As a result, the metro system predicts

DairyFood & Beverage

Dairy Modernizes – and Captures Competitive Edge

20% Increased productivity95% Reduced operator error

Craft Brewing SystemFood & Beverage

Craft Brewing System Boosts Repeatability

Craft BrewerFood & Beverage

Craft Brewer Increases Production

90 percent Improved quality with 80 to

CPGSuite MESFood & Beverage

CPGSuite MES Improves Quality, Boosts Production

CPG CompanyMetals & Mining

CPG Company Uses DCS to Launch Its New Production Facility on a Tight Deadline

CosmaIndustrial Machinery

Cosma Brings The Connected Enterprise® to Life

corosys Ready toPharmaceuticals

corosys Ready to Conquer Us Brewing Market

Conquering Automation Complexity toFood & Beverage

Conquering Automation Complexity to Deliver Best-fit Solution to Swedish Microbrewery

Connected EnterpriseIndustrial Machinery

Connected Enterprise Delivers Improvements at Ukrainian Sinter Plant

Compac Sorting Equipment Stays Ahead with Rockwell AutomatioMetals & Mining

Compac Sorting Equipment Stays Ahead with Rockwell Automation

80 percent Ease of engineering - Engineering time reduced by

Colorant ProducerMetals & Mining

Colorant Producer Uses Production Intelligence to Meet Growing Operational Demands

F&B ManufacturerEnergy & Utilities

F&B Manufacturer Implements Powerful Cybersecurity

City of Tacoma Wastewater Treatment PlantEnergy & Utilities

City of Tacoma Wastewater Treatment Plant Migrates to Modern DCS, Gains Crystal Clear View into Operations

$34K Energy Savings - Energy data from the DCS is fed t

CityMetals & Mining

City Improves Visibility into Its Water System With Production Intelligence Software

Driving the Circular Economy with Renewable Natural GasIndustrial Machinery

Driving the Circular Economy with Renewable Natural Gas

Wilmar International LimitedIndustrial Machinery

Chemical Plant Ramps Up To Full Production Much Quicker

Cartoner Offers Advanced Technology & SimplicityAutomotive

Cartoner Offers Advanced Technology & Simplicity

bwmIndustrial Machinery

bwm Cuts Line-Side Trayfeeder Cycle Time By More Than 25%

Craft Brewing Solution Enables ExpansionFood & Beverage

Craft Brewing Solution Enables Expansion

ABDI Initiative Accelerates Smart ManufacturingMetals & Mining

ABDI Initiative Accelerates Smart Manufacturing

Bottling Made Easy at YalumbaFood & Beverage

Bottling Made Easy at Yalumba

50 percent Increased production capacity - High level integra10 percent Reduced power usage - New bottling lines have redu

Boral QuarryIndustrial Machinery

Boral Quarry Invests in Intelligent Motor Control Solution

BolivarEnergy & Utilities

Bolivar Implements New Technology to Improve Adelaide’s Wastewater Treatment Quality

Biomass PlantIndustrial Machinery

Biomass Plant Helps University of British Columbia Toward Goals

AxtelFood & Beverage

Axtel Gains Precision in Chocolate Molding and Spice Blending

Automatismes GironaPharmaceuticals

Automatismes Girona Deploys Device Level Ring (DLR) Technology

Automation technologyIndustrial Machinery

Automation technology helps to improve waste processing and to protect the environment

Asytec’s Smart Seed Packing MachineIndustrial Machinery

Asytec’s Smart Seed Packing Machine delivers Greater Accuracy and Throughput

Asset Management Services Keep Yogurt Production FlowingFood & Beverage

Asset Management Services Keep Yogurt Production Flowing

ASIPharmaceuticals

ASI Optimizes Data Collection and Reporting of Making Medical Devices

Asaleo Care’s Tissue MachineEnergy & Utilities

Asaleo Care’s Tissue Machine Upgrade Future-proofs Production in 2017

An Icon-Based HMI. What Could Be Simpler?Food & Beverage

An Icon-Based HMI. What Could Be Simpler?

20 minutes Reduces tear-down time for changeover or sanitatio

Aluminium Bahrain B.S.C.Metals & Mining

Aluminium Bahrain B.S.C. Migrates Network and Control

ALDAerospace

ALD Deploys Fully Integrated Architecture to its Aerospace Customers

Accelerating Smart Manufacturing Through IIoT EducationEnergy & Utilities

Accelerating Smart Manufacturing Through IIoT Education

Anonymous Chinese Cement ProducerMetals & Mining

Chinese Cement Producer Reduces Coal and Energy Use 2% Saving $330K Annually with MPC

$330K Annual Fuel Savings2% Coal/Energy Reduction

Compagnie des Ciments BelgesMetals & Mining

Compagnie des Ciments Belges Reduces Energy 6% and Increases Production 8% with MPC

6% Energy Reduction8% Production Rate Increase

TechniBlend (for City Lights Brewing and others)Food & Beverage

TechniBlend AI-Enabled Can Filler Improves Fill Accuracy to Within 0.5% for Brewers

0.5% of set point Fill Accuracy

Anonymous Biopharmaceutical PioneerPharmaceuticals

Anonymous Biopharmaceutical Company Installs MES to Eliminate 2 Million Paper Records

2M+ Paper Records Eliminated

Vale Coleman Mine (via BESTECH)Metals & Mining

BESTECH Delivers $400K Annual Energy Savings with Mine Ventilation-on-Demand System

$400,000 Annual Energy Cost Savings>30% Energy Savings

NBC Bearings (National Engineering Industries)Industrial Machinery

NBC Bearings Creates Paperless Smart Factory for Real-Time Decision Making

City of College Station Water ServicesEnergy & Utilities

College Station Wastewater Facility Saves $65K Annually and Increases Output 45%

45% Production Increase$65,000 Annual Energy Savings

Automation NTHPharmaceuticals

Automation NTH Doubles Medical Device Production Speed and Reduces Part Cost 40%

2x Production Capacity Increase40% Price Per Part Reduction

Anonymous Asia Pacific Engineering & Construction FirmIndustrial Machinery

Asia Pacific Construction Firm Achieves 88% Preventative Maintenance Compliance with Fiix CMMS

88% PM Compliance Score4.52% Monthly Downtime Rate

CpK Interior ProductsAutomotive

CpK Interior Products Significantly Reduces MTTR with FactoryTalk AssetCentre

Newman TechnologyAutomotive

Newman Technology Achieves 98% Inventory Accuracy with Plex MES

98% Inventory Accuracy25% Inventory Cost Reduction

BCPGroup/MAGNETAEnergy & Utilities

BCPGroup Achieves 30% Well Productivity Increase with AI-Powered Artificial Lift

20-30% Energy Savings40% Maintenance Cost Reduction

Toyota Motor Manufacturing (UK)Automotive

Toyota UK Improves Andon Decision Making with Manufacturing Intelligence

Agropur CooperativeFood & Beverage

Agropur Discovers 30+ Hours of Hidden Annual Production Time with OEE Analytics

33+ hours/year Production Time Recovered2,500 hours/year Manual Data Collection Avoided

Sibanye-StillwaterMetals & Mining

Sibanye-Stillwater Reduces Mine Ventilation Energy with AI-Enabled VFDs

Anonymous Korean Heavy Industry (Shipbuilder)Industrial Machinery

Korean Heavy Industry Achieves 30% Cost Savings with Integrated Power Package

30% Cost Savings

Anonymous Tire ManufacturerAutomotive

Tire Manufacturer Identifies 25% Capacity-Reducing Bottleneck Before Plant Build with Simulation

25% Potential Capacity Loss Prevented

Anonymous Paper CompanyConsumer Goods

Paper Company Cuts Shipping Costs $1-3 Million CAD with Logistics Simulation

$1-3M CAD Shipping Cost Savings33% Order Lead Time Reduction

Anonymous Medical Packaging ManufacturerPharmaceuticals

Medical Packaging Manufacturer Cuts Design Time in Half with Arena Simulation Pre-Analysis

50% Design Time Reduction

Anonymous Gift Wrap ManufacturerConsumer Goods

Gift Wrap Manufacturer Increases Sales $1M+ by Reducing Cycle Time from 5 Weeks with Simulation

$1M+ Sales Increase

Anonymous California Electronics ManufacturerElectronics

California Electronics Manufacturer Saves Over $50 Million with Supply Chain Simulation

$50M+ Supply Chain Savings

UnityPoint HealthPharmaceuticals

UnityPoint Health Saves $42,000 Annually and Improves Patient Flow with Arena Simulation

$42,000 Annual Cost Savings

Anonymous Automobile ManufacturerAutomotive

Automobile Manufacturer Reduces Design Time 10% and Equipment Costs 5% with Assembly Line Simulation

10% Design Time Reduction5% Equipment Cost Savings

Anonymous Consumer Packaged Goods FirmConsumer Goods

Consumer Packaged Goods Firm Achieves Autonomous Sorting System with Open Mechanics Robotics

1 second Sorting Cycle Time

ARMI BioFabUSAPharmaceuticals

ARMI BioFabUSA Creates First FDA-Compliant Automated Human Tissue Manufacturing Processes

Zhejiang Medicine CompanyPharmaceuticals

Zhejiang Medicine Company Reduces Batch Review Cycle Time 46-75% with PharmaSuite MES

46-75% Batch Review Cycle Time Reduction50% Management Review Cycle Time Reduction

West-Bake Glenamaddy LimitedFood & Beverage

West-Bake Bakery Rises to New Efficiency Levels with Plex MES, QMS, and ERP Integration

Warner Robins Air Logistics ComplexAerospace

Warner Robins Air Logistics Complex Increases Throughput 80% with FactoryTalk Batch System

80% Throughput Increase

Anonymous Global Fashion BrandConsumer Goods

Bastian Solutions Reduces Warehouse Installation Risk with Emulate3D Digital Twin for Fashion Retailer

FrieslandCampinaFood & Beverage

FrieslandCampina Achieves Grass-to-Glass Supply Chain Visibility with Kezzler Serialization

Toyota Motor CorporationAutomotive

Toyota Press Shop Replaces Aging AGV System with Rail-Guided Solution for Greater Uptime

Toyota Motor CorporationAutomotive

Toyota Huntsville Reduces Air Compressor Energy Costs 25% with Integrated Control System

25% Compressed Air Share of Plant Energy

Thai SummitAutomotive

Thai Summit Stamping Increases Throughput 70-112% with Plex MES Automation

70-112% Throughput Increase80% Downtime Reduction

Anonymous Pharmaceutical API ProducerPharmaceuticals

Anonymous Pharma API Producer Migrates 1,000 Batch Formulations in 3 Weeks with FactoryTalk Batch

3 weeks Migration Duration1,000 Formulations Migrated

Rockwell AutomationIndustrial Machinery

Rockwell Automation Optimizes Global Manufacturing with Connected Enterprise MES

Anonymous Thai Biomass Plant DeveloperEnergy & Utilities

Thai Biomass Plant Achieves Redundant DCS and Real-Time Reporting as Thailand's First

Fenagy A/SEnergy & Utilities

Fenagy A/S Accelerates CO2 Heat Pump Production with Digital Twin Control Panels

Special Products & Mfg. Inc.Industrial Machinery

Special Products Manufacturing Reduces Inventory 30% with Plex MES

30% Inventory Reduction75% Revenue per FTE Increase

Harmony EnterprisesIndustrial Machinery

Harmony Enterprises Cuts Waste Handling Costs Up to 70% with PLC-Enabled Indoor Compactor

Up to 70% Waste Handling Cost Reduction4:1 Compaction Ratio

Fairfax Media (Tamworth Press)Industrial Machinery

Fairfax Tamworth Press Achieves 2,300+ Days Without Lost-Time Injury with GuardLogix Safety System

2,300+ Consecutive Days Without Lost-Time Injury

Aigues Ter Llobregat (ATLL)Energy & Utilities

AIGUES TER LLOBREGAT (ATLL) Implements Predictive Water Pump Monitoring Across Regional Water Network

Winstone WallboardsIndustrial Machinery

Winstone Wallboards Improves OEE 0.3% and Gains 24 Additional Production Hours with Smart Safety Solution

0.3% OEE Improvement24 Additional Production Hours Per Year

Seattle-Tacoma International AirportIndustrial Machinery

SEA Airport Reduces Baggage Handling Downtime with Redundant EtherNet/IP Control System

RSSI BarriersIndustrial Machinery

RSSI Vehicle Barrier Reduces Annual Maintenance Costs 87% Compared to Hydraulic Systems

87% Maintenance Cost Reduction vs Hydraulic3 seconds Normal Operating Speed

Faith Technologies Inc.Energy & Utilities

Faith Technologies Upgrades Biodigester to Increase Natural Gas Output and Reduce Downtime

HenshawIndustrial Machinery

Henshaw Achieves Threefold Capacity Increase with ControlLogix 5580 CNC Retrofit

3x Machine Capacity Increase

Stanley Black & DeckerIndustrial Machinery

Stanley Black & Decker Targets $250M Value Capture Through Industry 4.0 Digital Transformation

$200-250M Value Capture Target$100M Enterprise Services Value

Anonymous Flour Mill Operator (via RAM Elettronica)Food & Beverage

Flour Mill Operator Achieves Centralized Control Across 5 Plants with PlantPAx DCS and FactoryTalk

Mead Johnson NijmegenFood & Beverage

Mead Johnson Nijmegen Futureproofs Baby Formula CIP Kitchen with Integrated Architecture

Acciona AguaEnergy & Utilities

Acciona Agua Implements Predictive Maintenance for Water Pumps with Vibration and Temperature Monitoring

Erwin SchieferEnergy & Utilities

Erwin Schiefer Wood Gasification Plant Achieves 95% Availability with CompactLogix-Based Automation

95% Plant Availability440kW Electrical Energy Output

Conde de BenalúaFood & Beverage

Conde de Benalúa Pioneers Connected Oil Mill 4.0 with Integrated DCS Platform

STAX TechnologiesConsumer Goods

STAX Technologies Increases Production Speed 10-20% and Overall Efficiency 40% with iTRAK

40% Overall Efficiency Improvement10-20% Production Speed Increase

Probiotical S.p.A.Pharmaceuticals

Probiotical Increases Machine Availability 15-20% and Achieves Near-Optimum OEE with ThingWorx IIoT

15-20% Machine Availability Increase

Patriot Solar GroupEnergy & Utilities

Patriot Solar Group Saves $125,000 in Configuration Costs and Reduces Maintenance 65% with Micro PLCs

$125,000 Configuration Cost Savings65% Maintenance Cost Reduction

Precision CoatingPharmaceuticals

Precision Coating Achieves Plant-Wide Alignment with Plex ERP, MES, and QMS

Prometeon Tyre GroupAutomotive

Prometeon Tyre Group Achieves Digital Transformation Across 4 Plants with Plex MES and IoT

ArcelorMittalMetals & Mining

ArcelorMittal Pioneers Carbon Reduction in Steel Production with PlantPAx DCS

30% by 2030 Carbon Reduction Goal

Pfizer Global SupplyPharmaceuticals

Pfizer Manufactures 3 Million Additional Doses Through Digital Transformation at Single Facility

3 million Additional Doses Manufactured

Perth County IngredientsFood & Beverage

Perth County Ingredients Cuts Reactive Maintenance 54% and Saves $40,000 Annually with Fiix CMMS

54% Reduction in Reactive Maintenance47% After-Hours Call Reduction

Liberty Oilfield ServicesEnergy & Utilities

Liberty Oilfield Services Upgrades to Intuitive CMMS for Better Maintenance Tracking

Anonymous Latin American Petroleum CompanyEnergy & Utilities

Latin American Petroleum Company Reduces Emissions 3% and Produces 548 More Barrels Daily with MPC

548 Additional Barrels Per Day3% Energy Consumption Reduction

ChobaniFood & Beverage

Chobani Uses Latest Control and Automation Technology

Chicago Heights SteelMetals & Mining

Chicago Heights Steel Reduces Downtime

Chery AutomobileAutomotive

Chery Automobile Intelligent Factory: +30% Tempo, +10% Capacity, -30% Labor

30% Production Tempo Improvement10% Capacity Increase

Central States IndustrialFood & Beverage

Central States Industrial CIP Automation

Anonymous Chinese Cement PlantChemicals

Chinese Cement Plant Reduces Energy 2%: $330K Fuel Savings

2% Energy Reduction$330,000 Annual Fuel Savings

Cimento ItambéChemicals

Cement Plant Optimization: Cimento Itambé Kiln +3%, Mill +5-10%

3% Kiln Throughput Improvement5-10% Mill Performance Improvement

Anonymous CCB CompanyFood & Beverage

CCB Energy Reduction 6% and Production Increase 8%

6% Energy Reduction8% Production Increase

CaterpillarIndustrial Machinery

Caterpillar IIoT Production Data Intelligence

Catbridge MachineryMedical Devices

Catbridge N95 Mask Manufacturing Solution

CaseiZIndustrial Machinery

CaseiZ ThingWorx Compressor Optimization: 25-50% Energy Savings

25-50% Energy Savings Range

CRG AutomationPackaging

CRG Automation Cartoner Fast Changeover Solution

Campari GroupFood & Beverage

Campari Bourbon Distillery Control Modernization

bwm GmbHPackaging

BWM Tray Feeder Reduces Cycle Time 25%: 20s to 14s

20 seconds Cycle Time Before14 seconds Cycle Time After

Burnley BrewingFood & Beverage

Burnley Brewing Craft Brewery Automation

TechniBlend / City Lights BrewingFood & Beverage

AI Volumetric Filling Accuracy at City Lights Brewing

ABDI / SPI (Brazil)Industrial Machinery

Brazil Digital Manufacturing Initiative: ABDI/SPI Smart Manufacturing

BoralMetals & Mining

Boral Quarry Operations Optimization

Bolivar Wastewater TreatmentEnergy & Utilities

Bolivar Wastewater Treatment Upgrade in Adelaide

BiopharmaxPharmaceuticals

Biopharmax China Automation Transformation

Anonymous Biopharma CompanyPharmaceuticals

Biopharmaceuticals Obsolescence Management

Ferring PharmaceuticalsPharmaceuticals

Ferring Pharmaceuticals Increases Batches by 56% with MES

56% Batch Throughput Increase

Anonymous Biopharma PioneerPharmaceuticals

Biopharmaceutical MES Pioneer Implementation

University of British Columbia (UBC)Energy & Utilities

UBC Biomass Project Reduces CO2 by 6000 Tons Per Year

6,000 tons Annual CO2 Reduction

Bi-EsseIndustrial Machinery

Bi-Esse Automated Warehouse: Error Rate from 0.1% to 0.005%

0.1% Warehouse Error Rate Before0.005% Warehouse Error Rate After

Bharat Forge AluminiumtechnikMetals & Mining

Bharat Forge Aluminiumtechnik Reduces Energy 15%

15% Energy Reduction

Sauza Tequila (via Tecno Productos)Food & Beverage

Beverage Process Control at Sauza Tequila

Downeast CiderFood & Beverage

Beverage MES Traceability: Downeast Cider -10% Inventory Cost, -17% COGS

10% Inventory Cost Reduction17% COGS Reduction

BESTECHMetals & Mining

BESTECH Ventilation on Demand: 30%+ Energy Savings in Underground Mine

30%+ Energy Savings

BeingmateFood & Beverage

Beingmate Increases Productivity 3% and Reduces Labor 7%

3% Productivity Increase7% Labor Cost Reduction

Bayrak TechnikAutomotive

Bayrak Technik Automotive Manufacturer Uses Plex ERP/MES/QMS

autonox RoboticsPackaging

autonox Robotics Achieves Unified Packaging Robotics Control

Barry CallebautFood & Beverage

Barry Callebaut OEE Tracking for Chocolate Production

BioFabUSA / ARMIPharmaceuticals

BioFabUSA Builds Ground-Breaking Human Tissue Foundry

SOCAREnergy & Utilities

Azerbaijan State Oil Company (SOCAR) Automation Modernization

Axtel IndustriesFood & Beverage

Axtel Industries Modernizes Chocolate and Spice Processing

Zhejiang Medicine Company (ZMC)Pharmaceuticals

Zhejiang Medicine Company Improves Compliance with MES Software

46–75% Batch Review Cycle Time Reduction

City of College StationEnergy & Utilities

Award-Winning Wastewater Treatment: City of College Station

8.1 to 11.8 MGD Capacity Increase$65K Annual Energy Savings

Anonymous Mining CompanyMetals & Mining

Autonomous Decisions in Material Handling for Mining

Anonymous Automotive Glass ManufacturerAutomotive

Automotive Glass Maker Reduces Scrap by 30%

30% Scrap Rate Reduction

Automazioni Industriali CapitanioMetals & Mining

Automazioni Industriali Capitanio Rolling Mill Automation

XYP (Xu Yuan Packaging)Packaging

XYP Develops Automatic Shrink Label Inserting Machines

200–450 bottles/min Machine Speed

AUGI (Automatismes Girona)Industrial Machinery

Automatismes Girona DLR Control System Solution

Wonderful PistachiosFood & Beverage

Wonderful Pistachios Meets Global Demand with Food Production Automation

15% above target Production Achievement5.6M lbs/day Daily Volume

ValtaliaEnergy & Utilities

Automation in Waste Processing at Valtalia

KCCChemicals

KCC Executes Standardized Process Automation Achieving 20% Efficiency Improvement

20% Efficiency Improvement14 → 11 months Engineering Time Reduction

Anonymous Medical Device ManufacturerMedical Devices

Automation with MagneMotion Doubles Capacity for Medical Device Maker

2x (doubled) Production Capacity Increase

MACS (Filling OEM)Packaging

Automated Filling Range for MACS OEM

West-BakeFood & Beverage

West-Bake Rises to New Levels of Efficiency with Plex MES

OWS FoodsFood & Beverage

Automate Scheduling for Food Manufacturer: 25% Demand Forecast Improvement

25% Demand Forecast Accuracy Improvement

Anonymous Asia Pacific BuilderIndustrial Machinery

Automate Asset Management: 88% PM Compliance Achieved

88% PM Compliance Rate

GEMA (Turkish Water Treatment Plant)Energy & Utilities

GEMA Water Treatment Plant Modernizes with PlantPAx DCS

25-year-old system Control System Age Replaced

Clips & Clamps IndustriesAutomotive

Auto Tier Supplier MES at Clips & Clamps

Melbourne WaterEnergy & Utilities

Melbourne Water Saves 2 Billion Liters Per Year with Model Predictive Control

2 billion liters/yr Annual Water Savings10% Compliance Improvement

Anonymous Automotive Tier SupplierAutomotive

Auto Tier Asset Control for Automotive Supplier

Newman TechnologiesIndustrial Machinery

Auto Inventory Accuracy at Newman Technologies: 98% Achieved

98% Inventory Accuracy

Superior TrimAutomotive

Auto Flexible Manufacture at Superior Trim

Warner Robins Air Logistics Complex (USAF)Aerospace

Warner Robins Air Logistics Complex Improves Reliability with 80% Throughput Increase

80% Throughput Increase

Anonymous Australian Minerals Tech CompanyMetals & Mining

Australian Technology Minerals Achieves Operational Improvements

Cartesian KineticsConsumer Goods

Cartesian Kinetics Modernizes Warehouse with Goods-to-Person Automation

AT EquipmentIndustrial Machinery

AT Equipment PM Motor Control Modernization

Anonymous Global Fashion Brand (via Bastian Solutions)Consumer Goods

Bastian Solutions Designs Digital Twin Warehouse for Global Fashion Brand

AsytecPackaging

Asytec Smart Seed Packing Automation

Chobani / Gippsland DairyFood & Beverage

Asset Management Services for Yogurt Manufacturer

Vreugdenhil Dairy FoodsFood & Beverage

Vreugdenhil Dairy Foods Automates Entire Milk Powder Production

1.6M liters/day Daily Milk Processed

Cloeren IncorporatedPackaging

Asset Management for Plastics Manufacturer Cloeren Incorporated

ASI (Advanced Systems Integration)Medical Devices

ASI Optimizes Data Collection for Medical Devices

Asaleo CareConsumer Goods

Asaleo Care Optimizes Tissue Machine Operations

PFi (Products for Industry)Industrial Machinery

PFi Uses Emulate3D Digital Twin to Reduce Risk

BCPGroup / Sibanye-StillwaterMetals & Mining

Artificial Lift AI Energy Optimization for Sibanye-Stillwater

QCA Systems / Neptune Bulk TerminalsMetals & Mining

QCA Systems Triples Tonnage at Neptune Bulk Terminals with Virtual System Testing

Tripled Throughput Increase

ArkemaChemicals

Arkema Addresses Safety Concerns with Modern Automation

BID GroupIndustrial Machinery

BID Group Accelerates Virtual Control Testing for Wood Processing

Arkansas SteelMetals & Mining

Arkansas Steel Improves Process Yield from 86% to 90%

86% to 90% Process Yield Improvement

ARC ResourcesEnergy & Utilities

ARC Resources Optimizes Artificial Lift Operations

Maple Leaf FoodsFood & Beverage

Proving the Value of AR in Protein Packaging

Barrett SteelMetals & Mining

Barrett Steel Improves Utilization and Uptime Across 28 UK Sites

90% Proactive Maintenance Rate28 UK sites Sites Connected

Anglo PlatinumMetals & Mining

Anglo Platinum Gains Production Intelligence

Anglo AmericanMetals & Mining

Anglo American Minas-Rio Iron Ore Mine Automation

529 km Pipeline Length

ProdesaEnergy & Utilities

Prodesa Cuts 1,000 Hours of Engineering Time Using PlantPAx

1,000 hours/project Engineering Time Saved

Anonymous Water/Wastewater Facility (via Concentric Integration)Energy & Utilities

Power Monitoring Improves Uptime at Water Facility

Marlen / DuraKutFood & Beverage

An Icon-Based HMI for Marlen/DuraKut Meat Processing Equipment

AmatrolIndustrial Machinery

Amatrol OEM Warehouse Automation Solution

TurattiFood & Beverage

Turatti Sees Increased Productivity in Its Food Washing Machinery

80% Downtime Reduction

Aluminium Bahrain (Alba)Metals & Mining

Aluminium Bahrain Migrates to Modern Network Infrastructure

Trigg TechnologiesChemicals

Trigg Technologies Skids Pump Intelligence into Hydrocarbon Transfers

Quasar Energy Group (WIN-911)Energy & Utilities

Alarm Notification Solution at Quasar Energy Group

FrieslandCampina (FRISO brand) / KezzlerFood & Beverage

Kezzler and FrieslandCampina Implement Grass-to-Glass Dairy Traceability

Air WindpowerEnergy & Utilities

Air Windpower Develops First Wind Energy Prototype

AgropurFood & Beverage

Agropur Gains 30 Hours of Productivity Per Week

30 hours Weekly Productivity Gain

ToyotaAutomotive

Toyota Engine Plant Cuts Energy Costs with New Air Compressor Controls

1M kWh/yr Annual Energy Savings

Corteva AgriscienceChemicals

Agriculture Control DCS at Corteva Agriscience

AGL Loy YangEnergy & Utilities

AGL Loy Yang Upgrades Mine Conveyor Control System

Thai Summit AmericaAutomotive

Thai Summit America Transforms Automotive Stamping with MES

10–20 min → 40 min MTBF Improvement80% Downtime Reduction

HexcelAerospace

Aerospace Manufacturer Reduces Downtime by 80%

80% Downtime Reduction

The Mosaic CompanyChemicals

The Mosaic Company Enhances Decision Making and Reduces Alarms

50% Alarm Reduction

Lanco IntegratedIndustrial Machinery

Advanced Manufacturing Helps Advanced Assembly OEM

Anonymous Minerals CompanyMetals & Mining

Advanced Analytics Reduces Energy Consumption for Minerals Company

Anonymous Thai Biomass PlantEnergy & Utilities

Thai Biomass Plant Improves Energy Efficiency

Sibanye-Stillwater (via Energy Drive)Metals & Mining

Actualize Sustainability with Energy-Efficient Drives

MG TechIndustrial Machinery

MG Tech Achieves Technological Evolutions and Market Expansion Through Automation

ACS DobfarPharmaceuticals

ACS Dobfar Revised Client Management Strategy Using ThinManager

100% System Uptime11 Plants Standardized

Tata SteelMetals & Mining

Tata Steel is One Step Closer to the Connected Enterprise

16 hours Upgrade Window

Greenfield GlobalPharmaceuticals

Achieving the Seemingly Impossible: Greenfield Global Plant Commissioning

4 weeks on schedule FAT Testing Duration<10 months Time to Full Production

Tata MotorsAutomotive

Tata Motors Migrates to New MES with Negligible Downtime

0.1% Downtime During Migration

Acadian SeaplantsFood & Beverage

Acadian Seaplants Grows Capacity by 40%

40% Production Capacity Increase

Variant Mining TechnologiesMetals & Mining

Taking Intelligence Underground at Variant Mining Technologies

10,000 tph Material Flow RateSIL 3 Safety Integrity Level

AagardPackaging

Packaging Possibilities Are Limitless at Aagard

Any Operator Changeover Capability

Columbia MachinePackaging

Columbia Machine System Conserves Space and Improves Load Stability

100 cases/min Palletizing Speed

Fenagy / RLAYIndustrial Machinery

Danish OEM Fenagy Develops Industrial Heat Pump Controls

Greater Wellington Regional CouncilEnergy & Utilities

A Clear View into Water Production

BETA TechnologiesAerospace

BETA Technologies Reimagines Air Transportation

Universal PackPharmaceuticals

Sustainability Challenges Demand New Approaches Backed by Trusted Suppliers

Dong-A STPharmaceuticals

Dong-A ST Cheonan Plant Digital Transformation

Anonymous Factory (SPIN)Food & Beverage

75% Reduction of Losses of Finished Product Thanks to Central Control

75% Finished Product Loss Reduction

ATLL (Aigues Ter Llobregat)Energy & Utilities

Supplier Delivers Multiple Benefits to Leading European Water Company

3V AutomationIndustrial Machinery

3V Automation Journeys Towards Smart Machines and Digital Transformation

SteelcaseIndustrial Machinery

Steelcase Meets Efficiency and Sustainability Goals

15% Energy Reduction25% Carbon Footprint Reduction

Anonymous Food Industry SupplierFood & Beverage

Anonymous Food Industry Supplier Reduces Downtime by Modernising HMI SCADA

95% Offline commissioning percentage

M.G. BryanEnergy & Utilities

M.G. Bryan Meets Oil and Gas Market Demands with Cloud-Based Fleet Management Solution

LLOG ExplorationEnergy & Utilities

LLOG Achieves 99% Uptime with Virtualized PlantPAx DCS on Offshore Floating Production System

98% Uptime in first year

Everyday TechnologiesIndustrial Machinery

Everyday Technologies Creates Live Inventory Visibility with Plex ERP

20% Inventory reduction (first 3 months)Up to 6 months Inventory forecasting horizon

Anonymous OEMFood & Beverage

Anonymous OEM Creates Liquid Extraction Baler for Mid-Size Bottlers and Brewers

12–18 months Expected ROI timeframe

Anonymous Limestone CalcinerMetals & Mining

Anonymous Limestone Calciner Achieves Greater Integration with Centralized Control Room

Kenmec Mechanical EngineeringIndustrial Machinery

Kenmec Mechanical Reduces Project Timelines 20% with Emulate3D Logistics Visualization

~20% Project timeline reduction

KasaIndustrial Machinery

Kasa Reduces Baggage Handling System Commissioning from 6 Weeks to 6 Days with Emulate3D

4-6 weeks to 6 days On-site commissioning time reduction

Anonymous ManufacturerIndustrial Machinery

Anonymous Manufacturer Achieves Extraordinary OEE with iTRAK Intelligent Track System

Optima Packaging GroupPackaging

Optima OEM Slashes Changeover Times Up to 50% with iTRAK System (North America)

Up to 50% Changeover time reduction

Optima Packaging GroupPackaging

Optima Packaging Slashes Changeover Times 50% with iTRAK Independent Cart Technology

Up to 50% Changeover time reduction

Lotte WedelFood & Beverage

Lotte Wedel Achieves 50% Throughput Increase with iTRAK Intelligent Track System

50% Throughput increase

Anonymous OEM (UK)Packaging

Anonymous eCommerce OEM Creates Intelligent Right-Sized Packaging Machine

Anonymous Australian Explosives ManufacturerChemicals

Australian Explosives Manufacturer Achieves Safe and Smart Production with Intelligent MCC

LaserBondIndustrial Machinery

LaserBond Increases Productivity 6x with Integrated Robotics in Laser Cladding

~6-fold (6x faster) Robot setup time reduction4–5x longer Component life improvement for customers

Nói SíríusFood & Beverage

Nói Síríus Icelandic Chocolatier Moves to Predictive Maintenance with Fiix CMMS

2,000 tons of sweets and chocolates Annual production

Horizon SolutionsFood & Beverage

Horizon Solutions Delivers Scalable Business Intelligence for Smaller Manufacturers

Hirata CorporationAutomotive

Hirata Boosts Efficiency With Emulate3D Emulation Software

HDG (The Packaging Group)Packaging

HDG Innovates HFFS Packaging Machines for Sustainable Natural Material Processing

Harpak-ULMAPackaging

Harpak-ULMA Improves Customer Agility with Smart Connected Packaging Machines

Takeoff TechnologiesFood & Beverage

Takeoff Technologies Improves Micro-Fulfillment Center Availability to 99.8% with Predictive Maintenance

364 → 1,168 hours (3.2x) MTBF improvement99.8% System availability achieved

Avid SolutionsEnergy & Utilities

Avid Solutions Advances Green Hydrogen Industry with Integrated Process Control

Klean A Seed (via VK Logic Systems Integrator)Food & Beverage

Klean A Seed Grain Handling System Achieves 36 tph Capacity with 80% Faster Cleaning

36 tph (target was 32 tph) Processing capacity30 min → 5-6 min Cleaning time reduction

Clevertech S.p.A.Packaging

Clevertech Redefines Palletizing Machine Capabilities with Global Modular Standard

Gencor IndustriesIndustrial Machinery

Gencor Industries Paves New Roads with IIoT-Connected Asphalt Equipment

GEA OrengineEnergy & Utilities

GEA Orengine Increases Hydroelectric Plant Capacity by 2.5 MW with Turbine Installation

2.5 MW Power increase

NuvoilEnergy & Utilities

Nuvoil Converts Oilfield Gas Flares into $200K Daily Revenue with Automated Gas Conditioning Plant

~$200,000/day Daily revenue generated~320,000 cubic feet Daily gas processing capacity

Energy Control TechnologiesEnergy & Utilities

Energy Control Technologies Reduces Gas Compressor Lifecycle Costs with Open Integrated Control

~50% potential Estimated lifecycle cost reduction

GalvaniChemicals

Galvani Replaces Closed System with PlantPAx, Cuts Project Cost 30% in 20 Days

20 days Development and testing time12 hours Commissioning time

Anonymous Major Research LaboratoryEnergy & Utilities

Anonymous Major Research Laboratory Doubles Chiller Capacity with Modern Controls

8 hours to 4 hours Control loss time reduction during migration

Anonymous Romanian Oil Processing PlantEnergy & Utilities

Anonymous Romanian Oil Processing Plant Modernizes Control for Loading Ramp Visibility

ABN (Associated British Nutrition)Food & Beverage

ABN Compound Feed Manufacturer Migrates Legacy Controls to Integrated Automation via Datastor

Anonymous Leading U.S. Pork ProducerFood & Beverage

Anonymous Leading U.S. Pork Producer Optimizes Supply Chain with Automated Flow Modeling

1 year to 5 years Forecasting horizon extension

Anonymous Leading Potato Product SupplierFood & Beverage

Anonymous Leading Potato Product Supplier Standardizes on PlantPAx for Global French Fry Plants

Bosch Packaging (India)Packaging

Bosch Packaging Reduces Machine Engineering Time 50% with Reusable Code Templates

50% average Engineering time reduction (similar projects)

Anonymous Leading Medical Device ManufacturerMedical Devices

Anonymous Leading Medical Device Manufacturer Goes Paperless with FactoryTalk MES

20% over previous system Productivity improvement

Anonymous Leading Construction Chemical CompanyChemicals

Anonymous Construction Chemical Company Migrates Legacy Control to Modern PlantPAx DCS

Kraft Heinz (Ore-Ida)Food & Beverage

Kraft Heinz Ore-Ida Increases Capacity with Model Predictive Control Analytics

800 million pounds of frozen potato products Annual production volume~200 SKUs SKUs produced

Anonymous Korean Automotive ManufacturerAutomotive

Anonymous Korean Automotive Company Upgrades Control System to Improve Production

Ford Motor CompanyAutomotive

Ford Cologne Keeps Conveyor Production Moving with Rapid Control Migration

Single weekend Implementation time (automatic mode)

Anonymous Sugar RefineryFood & Beverage

Anonymous Sugar Refinery Uses PlantPAx for Intelligent Refining Boiler Control

Maple Leaf FoodsFood & Beverage

Maple Leaf Foods Achieves Competitive Edge with Augmented Reality and Digital Twins

>99% Poultry processing accuracy achieved

Anonymous Pharmaceutical ManufacturerPharmaceuticals

Anonymous Pharma Manufacturer Eliminates Batch Losses with Manufacturing Intelligence

At least $250,000/year Annual savings from eliminated batch lossesZero Batch loss rate after implementation

Eli Lilly and CompanyPharmaceuticals

Eli Lilly IT/OT Collaboration Drives Pharmaceutical Digital Transformation

120 Countries where products are marketed

Anonymous Large European Dairy CooperativeFood & Beverage

Large European Dairy Producer Increases Throughput with Closed-Loop Predictive Analytics

Up to 42% Quality variability reduction0.12%–0.38% per line Production capacity increase

Millenkamp CattleFood & Beverage

Millenkamp Cattle Idaho Dairy Redefines Efficiency and Sustainability with PlantPAx

30 minutes per cycle CIP cycle time reductionMore than 50% Chemical usage cost reduction

Arnott'sFood & Beverage

Arnott's Iconic Australian Biscuit Manufacturer Upgrades Adelaide Production Plant

Hindalco Industries LimitedMetals & Mining

Hindalco Industries Drives Digital Transformation with Specialized Team

Hillshire Brands (Tyson Foods)Food & Beverage

Hillshire Brands Uses Manufacturing Intelligence to Reduce Sausage Weight Variance

0.10% / 100,000+ lbs of sausage Annual yield improvementUnder 1 year ROI timeframe

Hillshire Brands (Tyson Foods)Food & Beverage

Hillshire Brands Mobilizes Information to Improve Compliance

1.6% to 0.8% (50% reduction) Inedible product rate reduction~1 million pounds Product saved annually

GAC Group (Guangzhou Automobile Group)Automotive

GAC Group (Guangzhou Automobile) Implements MES for Plant-Wide Production Management

Amber Wave (via Kice Industries)Food & Beverage

Amber Wave Wheat Protein Facility Goes Live On Time as North America's Largest

Largest wheat protein facility in North America Scale

Anonymous Large Cheese Manufacturer (via Tri Tech Automation)Food & Beverage

Anonymous Large Cheese Manufacturer Achieves Greenfield Plant Startup On Time with Integrated Architecture

8 million pounds/day Daily milk processing capacity45 CTO low-voltage MCCs MCCs ordered

Green Bay PackagingPackaging

Green Bay Packaging Builds Plant of the Future with Digital Technology at New Paper Mill

Gold Fields LimitedMetals & Mining

Gold Fields Uses PlantPAx to Improve Reagent, Energy and Water Management at Mine

Gold Fields LimitedMetals & Mining

Gold Fields South Deep Mine Reduces Control System Risk with Integrated Mining Solution

Anonymous Global Tyre ManufacturerAutomotive

Anonymous Global Tyre Manufacturer Modernizes Production for Faster Cycle Time and New Architectures

Anonymous Global Cosmetic ManufacturerConsumer Goods

Anonymous Global Cosmetic Manufacturer Cuts Line Stops 90% and Saves $100K Annually

90% (2,500 → ~250 per shift) Line stop reduction$100,000 Annual savings

Anonymous Global Chemical ProducerChemicals

Anonymous Global Chemical Producer Reduces Opex with Unified Data Management System

Anonymous Global Beverage ManufacturerFood & Beverage

Anonymous Global Beverage Manufacturer Expands Capacity and Improves Batch Consistency

<=1 correction per batch Batch correction target achieved

GlaxoSmithKlinePharmaceuticals

GlaxoSmithKline Strengthens Pharmaceutical Infrastructure with PlantPAx DCS Upgrade

Georgia-PacificConsumer Goods

Georgia-Pacific Creates Connected Workforce to Preserve Knowledge Before Retirement Wave

~200 Number of facilities~35,000 Global employees

Anonymous Leading Cereal ManufacturerFood & Beverage

Anonymous Australian Cereal Manufacturer Generates 1.5 MW from Organic Waste via Anaerobic Digestion

1.5 MW (electricity + heat) Power generation capacity100% of plant energy requirements Energy offset target

Fonterra Co-operative GroupFood & Beverage

Fonterra Co-operative Group Achieves 20% OEE Improvement on Digital Transformation Journey

20% OEE improvement22 billion liters Milk collected per season

Fresenius Medical CareMedical Devices

Fresenius Medical Care Uses Digital Twins to Drive Manufacturing Efficiency

~4,000 outpatient centers Dialysis centers served

Anonymous South Asian Steel ManufacturerMetals & Mining

Major Steel Manufacturer Reduces Energy Costs 3% and Achieves Full ROI in Six Months

3% Annual energy cost reduction6 months Full ROI timeline

EdesiaFood & Beverage

Edesia Doubles Food Packet Production to 22,000 Metric Tons Annually to Feed Malnourished Children

22,000 metric tons Annual production capacityMore than doubled Production capacity increase

BICConsumer Goods

BIC Increases Finished Good Transactions to 100,000+ Per Shift with Plex MES

100,000+ finished good parts Daily transactions per shift

Southwire CompanyIndustrial Machinery

Southwire Company Gains Production Issue Visibility as First Step in Digital Transformation

Southwest Baking CompanyFood & Beverage

Southwest Baking Increases Bread Production 5% and Reduces Batch Cycle Time 22% with FactoryTalk Batch

5% Bread production increase22% Batch cycle time reduction

Solvay SodiChemicals

Solvay Sodi Cuts Electricity Consumption by 20% with PowerFlex 7000 Medium-Voltage Drive

20% Electricity consumption reduction22 MWh/day Daily energy savings

Samson MachineryAutomotive

Samson Machinery Reduces Downtime 20% with FactoryTalk Optix Digital Transformation of Tire-Building Machines

20% Downtime reduction

AKD SoftwoodsIndustrial Machinery

AKD Softwoods Increases Saw Line Speed 55% and Recovery 8% with Smart Connected Automation

55% Line speed increase8% Recovery improvement

Hopak MachineryPackaging

Hopak Machinery Reduces Downtime 80% and Floor Space 30% with iTRAK Smart Packaging Machine

80% Estimated downtime reduction30% Floor space reduction

DCC Automation (for Anonymous Nutrition Supplement Manufacturer)Food & Beverage

DCC Automation Robotic Case Packer Achieves 99%+ Uptime and 90% Changeover Time Reduction

>99% System uptime90% (45 min to 5 min) Changeover time reduction

Anonymous Metals ManufacturerMetals & Mining

Anonymous Metals Manufacturer Reduces Scrap 13% and Downtime 12% with Connected Enterprise Digital Transformation

13% Scrap reduction12% Downtime reduction

Shangdong Shenzhou Machinery Co. LtdMetals & Mining

Shandong Shenzhou Machinery Smart Unmanned Crane Increases Daily Dispatch Capacity 10–30%

10–30% Daily dispatch capability increase±3 mm Position accuracy

Sleeman BreweriesFood & Beverage

Sleeman Breweries Increases Production Capacity 50% in Two Weeks with Virtualized Process Automation

50% Production capacity increase2 weeks Time to capacity improvement

Anonymous Major Food Manufacturer (via Burns & McDonnell)Food & Beverage

Food Manufacturer Achieves 10% Production Capacity Increase with Arena Simulation-Guided $18M Packaging Upgrade

10% Production capacity increase80% Downtime reduction vs. competitor projections

SIASUNIndustrial Machinery

SIASUN Robotics Reduces On-Site Debugging Time with Emulate3D Virtual Simulation

Shandong MiningMetals & Mining

Shandong Mining Reduces Mechanical Failure Rates with Predictive Maintenance Technology

Rockwell Automation (APAC Manufacturing Facility)Electronics

Rockwell Automation Singapore Achieves 15–30% Energy Savings with AI-Driven Energy Management

15–30% Projected annual energy savings20–40% Projected Scope 1 & 2 emissions reduction

DSTFood & Beverage

DST Achieves 1% Accuracy in Plant-Protein Microdosing for Meat Replacement Production

Within 1% Ingredient dosing accuracy

MonsantoFood & Beverage

Monsanto Doubles Seed Conditioning Lines and Cuts Development Time 40% with PlantPAx

40% Development time reduction2 to 4 lines Production lines doubled

Liberty Primary SteelMetals & Mining

Liberty Primary Steel Increases Structural Steel Production Capacity by 40% with Drive and Control Upgrade

40% Production capacity increase

Anonymous Fortune 500 Food Manufacturer (via Kirby Risk Corporation)Food & Beverage

Food Manufacturer Reduces Unplanned Downtime 75% and Saves $70K/Year with GuardLink Safety Technology

75% Unplanned downtime reduction$70,000/year Annual cost savings

The Royal MintMetals & Mining

Royal Mint Commercializes Precious Metal Recovery from E-Waste with PlantPAx DCS

RepsolEnergy & Utilities

Repsol Upgrades Safety Instrumented Systems in Ecuador to Meet Corporate Safety Standards

VolgaIndustrial Machinery

Volga Reduces Control Panel Wiring Time by 66% with EtherNet/IP In-Cabinet Solution

66% Wiring time reduction36% Panel size reduction

Anonymous Aerospace Manufacturer (via Concept Systems Inc.)Aerospace

Aerospace Manufacturer Achieves Flexible Aircraft Paint Hangar Collision Avoidance with OnGuard Software

Within 4 inches of aircraft Crane positioning accuracy

HMC ProductsMedical Devices

HMC Products Redesigns Medical Test Kit Packaging Machine Saving Customer Millions

Anonymous Korean Metal RecyclerMetals & Mining

Korean Recycler Simplifies Motor Control and Reduces Cost with Intelligent EtherNet/IP Solution

Green Tokai Co.Automotive

Green Tokai Gains Real-Time Production Visibility with Plex ERP After Eliminating Paper-Based Systems

QuimikaoChemicals

Quimikao Achieves Increased Production Efficiency and Improved Quality with PlantPAx DCS

QualtechFood & Beverage

Qualtech CIP Systems Scale with Artisan Cheesemaker Growth Using Scalable Control Platform

PyradiaChemicals

Pyradia Pilot Coating Line Achieves Multiple Coating Mode Changeovers Daily for Adhesive R&D

3–4 Coating modes testable per day

Pulsar SrlConsumer Goods

Pulsar Deploys FactoryTalk OEE Measurement Platform for Tissue Converting Industry

University of Maine Process Development CenterIndustrial Machinery

University of Maine Process Development Center Modernizes Paper Web Handling to Eliminate $20K/Event Downtime

$20,000 Cost per downtime event

Taiwan Pulp Molding (TPM)Packaging

Taiwan Pulp Molding Increases Yield from 70% to 95% After Implementing Rockwell Automation

70% to 95% Yield improvement30% Productivity improvement

PTL MachineryFood & Beverage

PTL Continuous Melters Enable Fast Changeover and Low Power Consumption in Chocolate Processing

1–2 hours Changeover time1–2 hours Cleaning time

Med-Con / FoodmachMedical Devices

Med-Con Achieves 60-Fold Increase in Surgical Mask Production During COVID-19 Emergency

3 million masks/week Weekly production capacity60x Production capability increase

Maga ActiveIndustrial Machinery

Maga Active Reduces Machine Footprint 40% While Achieving 205 Parts/Minute on Irrigation Dripper Assembly

205 pieces/minute Throughput achieved40% Footprint reduction

CSBioPharmaceuticals

CSBio Delivers Flexible DCS-Based Peptide Synthesis Control for Pharmaceutical Scale

Anonymous International Cement Company SubsidiaryIndustrial Machinery

International Cement Company Increases Throughput 5.7% and Reduces Power 4% with Advanced Process Control

5.7% Throughput increase (mill #11)3.5 KWh/ton Power consumption reduction

Heaven Hill DistilleryFood & Beverage

Heaven Hill Distillery Gains Real-Time Visibility and Lays AI Analytics Foundation

Anonymous Rare Earth and Metal Products ManufacturerMetals & Mining

Rare Earth Mining Facility Unifies 14 Buildings on Single Process Control System

Dunlop Aircraft TyresAerospace

Dunlop Aircraft Tyres Transitions from Reactive to Predictive Maintenance with CMMS

Anonymous Ethanol Manufacturer (Agricultural Energy)Chemicals

Ethanol Producer Increases Production 12% with Predictive Analytics

12% Ethanol production increase9.9% Energy efficiency improvement

DuPontElectronics

DuPont Semiconductor Solvent Plant Improves Batch Throughput and Revenue with Modern Batch Control

~40% Programming Configuration Time Reduction

DuPontChemicals

DuPont Upgrades Biopharmaceutical Plant to PlantPAx DCS in Three Weeks for Increased Availability

3 weeks Migration Duration

GrafTechMetals & Mining

GrafTech Saves Steel Customers $100K-$1M Annually with EMI Analytics for Electric Arc Furnaces

$100K-$1M+ Estimated Annual Customer Savings

Eli LillyPharmaceuticals

Eli Lilly Reduces HMI Recovery Time 95% with Thin-Client FactoryTalk View Migration

4-8 hours to 5 minutes HMI Recovery Time Reduction70% Projected Development Time Reduction

Strand ProductsAerospace

Strand Products Achieves 40% Revenue Growth After Plex ERP Implementation

40% Revenue Growth Post-Implementation7% YoY Gross Margin Improvement

Summer Garden Food ManufacturingFood & Beverage

Summer Garden Food Manufacturing Eliminates Hidden Downtime with Plex Smart Platform

Teddie Peanut Butter (The Leavitt Corporation)Food & Beverage

Teddie Peanut Butter Achieves Real-Time Visibility and Cloud MES for Global Growth

North American Corn Wet-Milling PlantFood & Beverage

Food & Beverage Plant Cuts Waste by $500,000 in First Year with PlantPAx DCS Upgrade

$500,000 First-Year Waste Reduction

FluorsidChemicals

Fluorsid Halves Chemical Waste and Reduces CO2 Emissions with PavilionX Model Predictive Control

50%+ Waste Reduction

Pro-VacIndustrial Machinery

Pro-Vac Fleet Services Reduces Fleet Downtime 27% with Fiix CMMS

27% Fleet Downtime Reduction17% Route Planning Efficiency Improvement

Noosa Finest YoghurtFood & Beverage

Noosa Finest Yoghurt Increases Production Capacity 300% and Reduces Lost Batches 95%

300% Production Capacity Increase95% Lost Batch Reduction

Falcon GroupIndustrial Machinery

Falcon Group Boosts CNC Machine OEE Over 160% Using ThingWorx IIoT Platform

160%+ OEE Improvement

Chinese Polymer ProducerChemicals

Chinese Polymer Producer Reduces Grade Transition Time and Improves Yield with Advanced Process Control

Golden OmegaFood & Beverage

Golden Omega Chile Designs First Latin American Omega-3 Facility on Unified Rockwell Platform

The Shyft GroupAutomotive

The Shyft Group Launches Commercial EV Production with Record 2-Week Plex Implementation

2 weeks ERP Implementation Time

EurophartechPharmaceuticals

Europhartech Implements Fully Integrated Pharmaceutical Serialization in Compliance with 2019 EU Regulations

Pax Machine WorksMetals & Mining

Pax Machine Works Gains Data Visibility and Accountability with Plex ERP

Leaf InfusionsPharmaceuticals

Leaf Infusions Implements Plex ERP in 73 Days, Saves 6 Days Monthly on Compliance

73 days ERP Implementation Time6 days Monthly Compliance Reporting Time Saved

EnWin UtilitiesEnergy & Utilities

EnWin Utilities Reduces Water Main Breaks 21% Saving $125,000 Annually with MPC

21% Water Main Break Reduction$125,000 Annual Savings

Global Energy CompanyEnergy & Utilities

Global Oil & Gas Producer Projects $3M Monthly Energy Savings with Regenerative Drives

$3M Projected Monthly Energy Savings17% Energy Regeneration Rate

CenterPoint Energy – Mississippi River TransmissionEnergy & Utilities

CenterPoint Energy Pipeline Achieves 20% Capital Cost Reduction with Open Architecture DCS

20% Capital Cost vs. Comparable Projects

Encore TissueConsumer Goods

Encore Tissue Increases Production Line Speed with Modern Drive Upgrade

EnaexChemicals

Enaex Reduces Coolant Pump Energy Consumption 50% with Medium Voltage Drives

50% Energy Reduction500 kW Energy Saved

ECM TechnologiesAutomotive

ECM Technologies Cuts Commissioning Time 50% for Automotive Heat Treatment Using Digital Twin

50% Commissioning Time Reduction

Doosan BobcatIndustrial Machinery

Doosan Bobcat Digital Plant Transformation Improves OEE at Czech Republic Facility

12,000+ machines Annual Production Capacity

Dong-A STPharmaceuticals

Dong-A ST Builds cGMP-Compliant Smart Pharmaceutical Factory with MES in Korea

IDE AmericasEnergy & Utilities

IDE Americas Uses Digital Twin and AI to Predict Membrane Fouling in Carlsbad Desalination Plant

54 million gallons Daily Water Production

JungheinrichIndustrial Machinery

Jungheinrich Uses Emulate3D Digital Twin to Optimize Logistics Line Design in China

BICConsumer Goods

BIC Achieves OEE Improvement and Eliminates Operational Silos with Plex MES at Tunisian Factory

Daimler India Commercial Vehicles (DICV)Automotive

Daimler India DICV Manages Multi-Brand Commercial Vehicle Production with FactoryTalk MES

Shenzhen Deyu Intelligent EquipmentElectronics

Shenzhen Deyu Increases Battery Winding Machine Productivity 25% with Servo Control

~25% Productivity Improvement

SungEel HiTechElectronics

SungEel HiTech Implements PlantPAx DCS for Smart Battery Recycling Factory

MinetekMetals & Mining

Minetek Adds Real-Time Asset Monitoring for Mining Evaporation Systems with FactoryTalk DataMosaix

Hydro Extrusion & Components NenzingMetals & Mining

Hydro Extrusion Nenzing Revolutionizes Maintenance with Centralized Data Management

Arrow Fabricated TubingIndustrial Machinery

Arrow Fabricated Tubing Achieves 98-99% Inventory Accuracy with Plex MES

98-99% Inventory Accuracy

Real Pet Food CompanyFood & Beverage

Real Pet Food Company Integrates and Automates Global Manufacturing with FactoryTalk

Rockline IndustriesConsumer Goods

Rockline Industries Achieves 20%+ OEE Improvement with FactoryTalk Analytics

20%+ OEE Increase Per Cell

Dalian MetroEnergy & Utilities

Dalian Metro System Cuts Energy Usage 12% with Building Automation Intelligence

12% Energy Consumption Reduction2%/year Annual Cost Savings

Skotidakis Goat FarmFood & Beverage

Skotidakis Dairy Modernizes with Fully Automated Process, Increases Productivity 20%

20% Productivity Increase95% Operator Error Reduction

CytivaPharmaceuticals

Cytiva Biomanufacturing Platform Reduces Drug Development from 7 Years to 3-4 Years

7 years to 3-4 years Development Timeline Reduction

Multinational Food and Beverage ManufacturerFood & Beverage

CPG Food Manufacturer Cuts Network Response Time 90% with Modernized IT/OT Cybersecurity

90% Network Response Time Improvement10 min to 3.5 min avg IaaS SLA (Before vs After)

Fortune 500 Consumer Food ManufacturerFood & Beverage

Fortune 500 Food Manufacturer Deploys Unified Cybersecurity Across 46 Global Sites

46 Global Sites Protected

Lakefront BreweryFood & Beverage

Lakefront Brewery Increases Bottling Speed 50% and Reduces Oxygen Errors 85%

120 to 180 bpm Bottle Speed Increase80-90% Oxygen Error Reduction

Mullins Food ProductsFood & Beverage

Mullins Food Products Eliminates Batch Deviations with MES System

Near Zero Batch Adjustment Necessity

North American CPG Cleaning Products CompanyConsumer Goods

CPG Cleaning Products Company Launches New Facility on Tight Deadline with PlantPAx DCS

1+ Week Commissioning Time Saved

Country MaidFood & Beverage

Country Maid Doubles Pastry Output and Cuts Mix Time 23% with Process Automation

2x Production Output Increase23% Mix Time Reduction

Compac Sorting EquipmentIndustrial Machinery

Compac Sorting Equipment Cuts Engineering Time 80% with Unified Control Platform

80% Engineering Time Reduction

Commerce Township WWTPEnergy & Utilities

Commerce Township Wastewater Plant Reduces Downtime with Power Quality Monitoring

Columbia Pipeline GroupEnergy & Utilities

Columbia Pipeline Group Achieves 99.5% Reliability and Saves $2.3M with Modern DCS

99.5% Reliability$2.3M Annual Maintenance Savings

North American Colorant ProducerChemicals

US Colorant Producer Cuts Troubleshooting Time from Days to Minutes with Production Intelligence

Days to Minutes Troubleshooting Time Reduction1,300 Data Tags Monitored

Global Datacenter OperatorEnergy & Utilities

Global Datacenter Operator Achieves 100% Uptime with Sub-Millisecond Automation

100% Target Uptime

City of TacomaEnergy & Utilities

City of Tacoma Wastewater Plant Modernizes DCS for Full Process Visibility

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