Manufacturing Simulation Reduces Inventories and Order Lead Times

A manufacturer deployed Digital Twin for Quality Control & Inspection in Industrial Machinery. rockwellautomation.com reports no complete outcome metric.

Maintained by Peter Korpak, Lead EditorHow evidence is checked

What the manufacturer was trying to fix

Management wanted to move from traditional methods to adopt a lean manufacturing philosophy in an effort to capture savings across the enterprise.

What the manufacturer deployed

Rockwell Software Arena Simulation Software A lean manufacturing simulation model was created that replicated the existing assembly system as well as a potential system of similar capacity that modified the existing design to incorporate lean manufacturing shop-floor principles. Arena’s manufacturing simulation software generated performance statistics for both systems and measured each system’s resource requirements and performance in terms of various time-based measurements. The lean manufacturing simulation model showed the manufacturer how to: Avoid unnecessary material handling Avoid tran

Results

The lean manufacturing simulation model showed the manufacturer how to: Avoid unnecessary material handling Avoid transportation and system delays Remove redundant inspection and testing procedures Better utilize the existing labor force

Key Takeaways

Technology used: Digital Twin. Key result: 70% % reduction.

Evidence for the manufacturer's Quality Control & Inspection deployment

Reported outcome metrics
Not reported by source
Last updated

Limitation: The cited source does not identify the company.

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Details

AI Technology
Digital Twin
Company
Manufacturer

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