Favicon of Rockwell Automation

Liberty Primary Steel

Liberty Primary Steel Increases Structural Steel Production Capacity by 40% with Drive and Control Upgrade

40%Production capacity increase

The Challenge

Liberty Primary Steel Whyalla needed to mitigate the risk of extended production outages by upgrading the control and drive system of their straightener machine, a critical piece of equipment in structural steel production.

The Solution

Rockwell Automation Global Solutions deployed Allen-Bradley PowerFlex 755 drives with Safe Torque Off and GuardLogix PAC for control and safety over Ethernet. FactoryTalk View Machine Edition provided the operator interface with improved diagnostics.

Results

Production capacity increased by 40 percent. Improved fault-finding on the straightener machine reduced operational risk and downtime. The solution provides ongoing monitoring and diagnostics capability.

Key Takeaways

• Drive and control upgrades on single critical machines can deliver disproportionate production capacity gains • Integrated safety with Safe Torque Off removes the tradeoff between safety compliance and production availability • Modern HMI diagnostics dramatically reduce mean time to repair by surfacing actionable fault information

Share:

Details

AI Technology
IoT & Sensors
Company Size
Enterprise
Quality
Verified

Have a similar implementation?

Share your customer's AI results and link it to your vendor profile.

Submit a case study →