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For

Online Wellness Retailer iHerb Doubles Throughput Capacity

300 percentImproved labor efficiency by
15 minutesOrders can run through the facility in as quickly

The Challenge

iHerb needed to meet increased production needs due to growing customer demands by building a new East Coast order-fulfillment facility

The Solution

Allen‑Bradley L72 ControlLogix controllers provide control for the system’s carton erecters and conveyors, which deliver shipping containers to workers in tandem with products that are retrieved from a separate pick-to-order system FactoryTalk View HMI software enables operators to run equipment, monitor machine states and track metrics Field boxes with Allen‑Bradley POINT I/O racks reduce the facility’s wiring burden

Results

Doubled capacity from about 10,000 orders to 15,000 to 20,000 per shift Improved labor efficiency by 300 percent Orders can run through the facility in as quickly as 15 minutes

Key Takeaways

  • Doubled capacity from about 10,000 orders to 15,000 to 20,000 per shift
  • Improved labor efficiency by 300 percent
  • Orders can run through the facility in as quickly as 15 minutes

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Details

Industry
Automotive
AI Technology
Generative AI
Company Size
Enterprise
Company
For
Quality
Verified

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