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RSSI Vehicle Barrier Reduces Annual Maintenance Costs 87% Compared to Hydraulic Systems

A documented Safety & Compliance Monitoring in Industrial Machinery deployment at RSSI Barriers, with source-attributed results and missing evidence labelled explicitly.

Maintained by Peter Korpak, Founder & Chief AnalystHow evidence is checked

Evidence at a glance

Evidence status:
Automated evidence gate passed
Deployment timeframe:
Not reported by source
Reported outcome metrics:
3 cited below
Directory entry published:

The source-link check confirms reachability, not independent re-verification of every claim.

87%Maintenance Cost Reduction vs Hydraulic
3 secondsNormal Operating Speed
1.5 secondsEmergency Operation Speed

Source-reported figures — cited source: rockwellautomation.com

The Challenge

Facility security operators needed an alternative to hydraulic vehicle barriers that suffered from high maintenance costs, environmental concerns with hydraulic fluid, and slower operation speeds. A reliable all-electric, crash-rated barrier was required.

The Solution

Allen-Bradley CompactLogix controllers, Kinetix servo drives, and MP-Series Heavy-Duty Electric Cylinders were deployed to create an all-electric crash-tested vehicle wedge barrier replacing hydraulic systems.

Results

Annual maintenance costs were reduced by more than 87% compared to hydraulic systems. Normal operating speed is 3 seconds (2 seconds faster than hydraulic) and emergency fast operation is 1.5 seconds. Environmental concerns from hydraulic fluid were eliminated.

Key Takeaways

  • All-electric vehicle barriers with servo drives reduce maintenance costs by 87% versus hydraulic equivalents while improving response speed
  • Electric cylinder-based barriers eliminate hydraulic fluid environmental hazards at secure facilities
  • Software-configurable electric barriers allow specification changes through control system updates rather than mechanical modifications

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Details

AI Technology
Not available in record
Company Size
SME
Evidence status
Automated evidence gate passed
Deployment timeframe
Not reported by source
Directory entry published

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