Perth County Ingredients Cuts Reactive Maintenance 54% and Saves $40,000 Annually with Fiix CMMS

Perth County Ingredients deployed Predictive ML for Predictive Maintenance in Food & Beverage. As reported by rockwellautomation.com: 54% reduction in reactive maintenance.

Maintained by Peter Korpak, Lead EditorHow evidence is checked
54%Reduction in Reactive Maintenance
47%After-Hours Call Reduction
$40,000Annual Cost Savings

Source-reported figures — cited source: rockwellautomation.com

What Perth County Ingredients was trying to fix

Perth County Ingredients, a dried egg products supplier, suffered from highly reactive maintenance with excessive after-hours emergency calls. Maintenance was fought 'fire after fire' with no predictive capability, creating high labor costs and operational disruption.

What Perth County Ingredients deployed

Fiix CMMS and the Fiix Asset Risk Predictor were implemented to shift from reactive to preventive and predictive maintenance. The system enabled scheduled maintenance planning and predictive asset risk scoring.

Results

Reactive maintenance dropped by 54% and after-hours maintenance calls were reduced by 47%. Annual maintenance costs decreased by over $40,000.

Key Takeaways

  • CMMS with predictive risk scoring can cut reactive maintenance by more than half in food manufacturing
  • After-hours maintenance call reduction of 47% has significant quality-of-life and cost implications for small manufacturers
  • Payback from CMMS investment is measurable in direct labor and emergency call-out cost savings

Evidence for Perth County Ingredients's Predictive Maintenance deployment

Reported outcome metrics
3 cited below
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Details

AI Technology
Predictive ML
Company Size
SME

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