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Perth County Ingredients Cuts Reactive Maintenance 54% and Saves $40,000 Annually with Fiix CMMS

A documented Predictive Maintenance in Food & Beverage deployment at Perth County Ingredients, with source-attributed results and missing evidence labelled explicitly.

Maintained by Peter Korpak, Founder & Chief AnalystHow evidence is checked

Evidence at a glance

Evidence status:
Automated evidence gate passed
Deployment timeframe:
Not reported by source
Reported outcome metrics:
3 cited below
Directory entry published:

The source-link check confirms reachability, not independent re-verification of every claim.

54%Reduction in Reactive Maintenance
47%After-Hours Call Reduction
$40,000Annual Cost Savings

Source-reported figures — cited source: rockwellautomation.com

The Challenge

Perth County Ingredients, a dried egg products supplier, suffered from highly reactive maintenance with excessive after-hours emergency calls. Maintenance was fought 'fire after fire' with no predictive capability, creating high labor costs and operational disruption.

The Solution

Fiix CMMS and the Fiix Asset Risk Predictor were implemented to shift from reactive to preventive and predictive maintenance. The system enabled scheduled maintenance planning and predictive asset risk scoring.

Results

Reactive maintenance dropped by 54% and after-hours maintenance calls were reduced by 47%. Annual maintenance costs decreased by over $40,000.

Key Takeaways

  • CMMS with predictive risk scoring can cut reactive maintenance by more than half in food manufacturing
  • After-hours maintenance call reduction of 47% has significant quality-of-life and cost implications for small manufacturers
  • Payback from CMMS investment is measurable in direct labor and emergency call-out cost savings

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Details

AI Technology
Predictive ML
Company Size
SME
Evidence status
Automated evidence gate passed
Deployment timeframe
Not reported by source
Directory entry published

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