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TechniBlend (for City Lights Brewing and others)

TechniBlend AI-Enabled Can Filler Improves Fill Accuracy to Within 0.5% for Brewers

0.5% of set pointFill Accuracy

The Challenge

Craft brewers faced challenges maintaining consistent fill volumes, reducing product waste, and responding to changing consumer preferences for multiple can sizes and beverages. Traditional volumetric fillers could not maintain accuracy at variable run speeds.

The Solution

TechniBlend's ProFill V Filling System with AI-enabled control that automatically detects and autocorrects volumes outside the set point range, integrated with Rockwell Automation PLCs, GuardLogix controllers, and HMI technologies.

Results

Improved fill accuracy to within 0.5% of set point. Increased throughput and run speeds. Increased flexibility to handle multiple can sizes with various beverages. Reduced manual interaction and improved operator protection.

Key Takeaways

  • AI-enabled volumetric control achieves 0.5% fill accuracy across multiple can sizes and beverages
  • Automated fill correction reduces product waste significantly versus manual monitoring
  • Integrated safety control protects operators while enabling high-speed filling operations

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Details

AI Technology
Predictive ML
Company Size
SME
Quality
Verified

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