Lakefront Brewery Increases Bottling Speed 50% and Reduces Oxygen Errors 85%
A documented Process Optimization in Food & Beverage deployment at Lakefront Brewery, with source-attributed results and missing evidence labelled explicitly.
Evidence at a glance
- Evidence status:
- Automated evidence gate passed
- Deployment timeframe:
- Not reported by source
- Reported outcome metrics:
- 2 cited below
- Directory entry published:
The source-link check confirms reachability, not independent re-verification of every claim.
Source-reported figures — cited source: rockwellautomation.com
The Challenge
Lakefront Brewery, producing 33,368 barrels annually and distributing in 35 states, needed to upgrade its bottle-filling equipment to meet expanding consumer demand. The brewery required precision oxygen measurement control within ±1.5 mL to maintain craft beer quality.
The Solution
The brewery installed new filling equipment from KHS featuring an Allen-Bradley CompactLogix controller with EtherNet/IP connectivity, servo drives and motors, PanelView Plus HMI with FactoryTalk View software. Motion Analyzer software helped size and select the optimal servo-motor solution.
Results
Production speed increased from 120 to 180 bottles per minute with the ability to surge to 400 bpm. Quality improved with an 80-90% error reduction in measuring oxygen parts per million.
Key Takeaways
- Servo-based filling systems for craft breweries can improve production speed by 50% while simultaneously improving quality metrics
- Ethernet/IP connectivity enables seamless integration between controllers, servo drives, and motors in a unified control environment
- For craft brewers, oxygen measurement accuracy directly impacts product quality and brand reputation
Explore Related
Vendor
Details
- Industry
- Food & Beverage
- Use Case
- Process Optimization
- AI Technology
- Robotics & AI
- Company Size
- SME
- Company
- Lakefront Brewery
- Evidence status
- Automated evidence gate passed
- Deployment timeframe
- Not reported by source
- Directory entry published
Cited source
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