Green Tokai Gains Real-Time Production Visibility with Plex ERP After Eliminating Paper-Based Systems

Green Tokai Co. deployed IoT & Sensors for Production Planning & Scheduling in Automotive. rockwellautomation.com reports no complete outcome metric.

Maintained by Peter Korpak, Lead EditorHow evidence is checked

What Green Tokai Co. was trying to fix

Green Tokai, an automotive components manufacturer, operated within a low-tech framework relying on two software systems, Excel spreadsheets, and paper for shop floor activities. Production reporting was paper-based causing data entry delays, and many work centers lacked PC infrastructure and access to real-time data.

What Green Tokai Co. deployed

Green Tokai implemented Plex ERP and Plex Control Panel to digitize shop floor operations, replacing paper-based manual processes with real-time production reporting, intelligent cycle counts, and location tracking for inventory serialization.

Results

Operational agility and market competitiveness were enhanced through digital transformation. Inventory serialization was facilitated through intelligent cycle counts and location tracking. Access to real-time production reporting was increased across facilities.

Key Takeaways

• Eliminating paper-based shop floor systems is a prerequisite for any meaningful digital transformation in manufacturing • Real-time inventory tracking provides the foundation for quality traceability in ISO-certified automotive supply chains • Cloud ERP platforms deliver immediate visibility gains by connecting previously isolated work center data

Evidence for Green Tokai Co.'s Production Planning & Scheduling deployment

Reported outcome metrics
Not reported by source
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Details

Industry
Automotive
AI Technology
IoT & Sensors
Company Size
MidMarket

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