Green Tokai Co.

Green Tokai, an automotive components manufacturer, operated within a low-tech framework relying on two software systems, Excel spreadsheets, and paper for shop floor activities. Production reporting was paper-based causing data entry delays, and many work centers lacked PC infrastructure and access to real-time data.

Green Tokai implemented Plex ERP and Plex Control Panel to digitize shop floor operations, replacing paper-based manual processes with real-time production reporting, intelligent cycle counts, and location tracking for inventory serialization.

Operational agility and market competitiveness were enhanced through digital transformation. Inventory serialization was facilitated through intelligent cycle counts and location tracking. Access to real-time production reporting was increased across facilities.

• Eliminating paper-based shop floor systems is a prerequisite for any meaningful digital transformation in manufacturing • Real-time inventory tracking provides the foundation for quality traceability in ISO-certified automotive supply chains • Cloud ERP platforms deliver immediate visibility gains by connecting previously isolated work center data