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Mullins Food Products

Mullins Food Products Eliminates Batch Deviations with MES System

Near ZeroBatch Adjustment Necessity

The Challenge

Mullins Food Products faced batch recipe deviations and inventory inaccuracies that hindered its ability to meet growing demand from global quick-service restaurants. Manual valve control and manual measurements introduced errors in their 650-gallon sauce batches.

The Solution

Mullins deployed the CPGSuite MES system, which automates measurement of ingredients in inventory and production, manages production through automated workflows, and shares information with the ERP system to keep every batch on spec.

Results

The necessity to make adjustments to product batches was reduced to nearly zero. Quality check time was dramatically cut by minimizing batch variability, and ingredient ordering, storage, and tracking processes were streamlined, reducing costs.

Key Takeaways

  • MES systems can eliminate batch deviations entirely by automating measurement and workflow management
  • ERP integration through MES creates a closed loop between production performance and business planning
  • Food manufacturers serving QSR customers can differentiate on consistency and quality traceability with digital batch management

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Details

AI Technology
IoT & Sensors
Company Size
SME
Quality
Verified

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