Hillshire Brands Mobilizes Information to Improve Compliance

Hillshire Brands (Tyson Foods) deployed AI for Quality Control & Inspection in Food & Beverage. As reported by rockwellautomation.com: 1.6% to 0.8% (50% reduction) inedible product rate reduction.

Maintained by Peter Korpak, Lead EditorHow evidence is checked
1.6% to 0.8% (50% reduction)Inedible product rate reduction
~1 million poundsProduct saved annually

Source-reported figures — cited source: rockwellautomation.com

What Hillshire Brands (Tyson Foods) was trying to fix

Lack of visibility and real-time reporting during production led to an increased amount of inedible product and posed potential food safety compliance risks at the Haltom City, Texas plant producing 58 varieties of meals on a stick.

What Hillshire Brands (Tyson Foods) deployed

Implemented FactoryTalk VantagePoint and Historian software to gather, store, aggregate, correlate and present production information in real-time. Microsoft Surface tablets extended operator mobility. Standardized on Logix control platform with EtherNet/IP. Grantek Systems Integration led system design and implementation.

Results

Decreased inedible product goal by half, from 1.6% to 0.8%, resulting in nearly 1 million pounds of product saved annually.

Key Takeaways

Real-time manufacturing intelligence on mobile devices enables operators to identify and correct variances immediately, cutting waste by 50% and preventing compliance violations in food production.

Evidence for Hillshire Brands (Tyson Foods)'s Quality Control & Inspection deployment

Reported outcome metrics
2 cited below
Last updated

Share:

Details

AI Technology
Not available in record
Company Size
Enterprise

Have a similar implementation?

Share your customer's AI results and link it to your vendor profile.

Submit a case study →