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Hillshire Brands Mobilizes Information to Improve Compliance

A documented Quality Control & Inspection in Food & Beverage deployment at Hillshire Brands (Tyson Foods), with source-attributed results and missing evidence labelled explicitly.

Maintained by Peter Korpak, Founder & Chief AnalystHow evidence is checked

Evidence at a glance

Evidence status:
Automated evidence gate passed
Deployment timeframe:
Not reported by source
Reported outcome metrics:
2 cited below
Directory entry published:

The source-link check confirms reachability, not independent re-verification of every claim.

1.6% to 0.8% (50% reduction)Inedible product rate reduction
~1 million poundsProduct saved annually

Source-reported figures — cited source: rockwellautomation.com

The Challenge

Lack of visibility and real-time reporting during production led to an increased amount of inedible product and posed potential food safety compliance risks at the Haltom City, Texas plant producing 58 varieties of meals on a stick.

The Solution

Implemented FactoryTalk VantagePoint and Historian software to gather, store, aggregate, correlate and present production information in real-time. Microsoft Surface tablets extended operator mobility. Standardized on Logix control platform with EtherNet/IP. Grantek Systems Integration led system design and implementation.

Results

Decreased inedible product goal by half, from 1.6% to 0.8%, resulting in nearly 1 million pounds of product saved annually.

Key Takeaways

Real-time manufacturing intelligence on mobile devices enables operators to identify and correct variances immediately, cutting waste by 50% and preventing compliance violations in food production.

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Details

AI Technology
Not available in record
Company Size
Enterprise
Evidence status
Automated evidence gate passed
Deployment timeframe
Not reported by source
Directory entry published

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