AI manufacturing Case Studies: 800+ Documented Implementations
AI for Manufacturing documents 800+ published AI implementations in manufacturing from cited public sources. Reported results are source claims, not independent verification. Filter by industry, use case, or technology.
- Last updated
- Maintained by
- Peter KorpakLead Editor
- Methodology
- How evidence is checked
Monsanto
Rockwell Automation
Monsanto Doubles Seed Conditioning Lines and Cuts Development Time 40% with PlantPAx
Production Planning & SchedulingFood & Beverage
- Technology:
- IoT & Sensors
- Reported result:
- 40% Development time reduction
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Liberty Primary Steel
Rockwell Automation
Liberty Primary Steel Increases Structural Steel Production Capacity by 40% with Drive and Control Upgrade
Process OptimizationMetals & Mining
- Technology:
- IoT & Sensors
- Reported result:
- 40% Production capacity increase
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Fortune 500 Food Manufacturer (via Kirby Risk Corporation)
Rockwell Automation
Food Manufacturer Reduces Unplanned Downtime 75% and Saves $70K/Year with GuardLink Safety Technology
Safety & Compliance MonitoringFood & Beverage
- Technology:
- IoT & Sensors
- Reported result:
- 75% Unplanned downtime reduction
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
The Royal Mint
Rockwell Automation
Royal Mint Commercializes Precious Metal Recovery from E-Waste with PlantPAx DCS
Process OptimizationMetals & Mining
- Technology:
- IoT & Sensors
- Reported result:
- Not reported by source
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Source-extracted record
Repsol
Rockwell Automation
Repsol Upgrades Safety Instrumented Systems in Ecuador to Meet Corporate Safety Standards
Safety & Compliance MonitoringEnergy & Utilities
- Technology:
- IoT & Sensors
- Reported result:
- Not reported by source
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Volga
Rockwell Automation
Volga Reduces Control Panel Wiring Time by 66% with EtherNet/IP In-Cabinet Solution
Process OptimizationIndustrial Machinery
- Technology:
- IoT & Sensors
- Reported result:
- 66% Wiring time reduction
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Aerospace Manufacturer (via Concept Systems Inc.)
Rockwell Automation
Aerospace Manufacturer Achieves Flexible Aircraft Paint Hangar Collision Avoidance with OnGuard Software
Safety & Compliance MonitoringAerospace
- Technology:
- Computer Vision
- Reported result:
- Within 4 inches of aircraft Crane positioning accuracy
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
HMC Products
Rockwell Automation
HMC Products Redesigns Medical Test Kit Packaging Machine Saving Customer Millions
Production Planning & SchedulingMedical Devices
- Technology:
- Robotics & AI
- Reported result:
- Not reported by source
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Korean Metal Recycler
Rockwell Automation
Korean Recycler Simplifies Motor Control and Reduces Cost with Intelligent EtherNet/IP Solution
Process OptimizationMetals & Mining
- Technology:
- IoT & Sensors
- Reported result:
- Not reported by source
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Green Tokai Co.
Rockwell Automation
Green Tokai Gains Real-Time Production Visibility with Plex ERP After Eliminating Paper-Based Systems
Production Planning & SchedulingAutomotive
- Technology:
- IoT & Sensors
- Reported result:
- Not reported by source
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Quimikao
Rockwell Automation
Quimikao Achieves Increased Production Efficiency and Improved Quality with PlantPAx DCS
Process OptimizationChemicals
- Technology:
- IoT & Sensors
- Reported result:
- Not reported by source
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Source-extracted record
Qualtech
Rockwell Automation
Qualtech CIP Systems Scale with Artisan Cheesemaker Growth Using Scalable Control Platform
Process OptimizationFood & Beverage
- Technology:
- IoT & Sensors
- Reported result:
- Not reported by source
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Pyradia
Rockwell Automation
Pyradia Pilot Coating Line Achieves Multiple Coating Mode Changeovers Daily for Adhesive R&D
Process OptimizationChemicals
- Technology:
- Robotics & AI
- Reported result:
- 3–4 Coating modes testable per day
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Pulsar Srl
Rockwell Automation
Pulsar Deploys FactoryTalk OEE Measurement Platform for Tissue Converting Industry
Process OptimizationConsumer Goods
- Technology:
- IoT & Sensors
- Reported result:
- Not reported by source
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
University of Maine Process Development Center
Rockwell Automation
University of Maine Process Development Center Modernizes Paper Web Handling to Eliminate $20K/Event Downtime
Predictive MaintenanceIndustrial Machinery
- Technology:
- Predictive ML
- Reported result:
- $20,000 Cost per downtime event
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Taiwan Pulp Molding (TPM)
Rockwell Automation
Taiwan Pulp Molding Increases Yield from 70% to 95% After Implementing Rockwell Automation
Process OptimizationPackaging
- Technology:
- Robotics & AI
- Reported result:
- 70% to 95% Yield improvement
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
PTL Machinery
Rockwell Automation
PTL Continuous Melters Enable Fast Changeover and Low Power Consumption in Chocolate Processing
Process OptimizationFood & Beverage
- Technology:
- IoT & Sensors
- Reported result:
- 1–2 hours Changeover time
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Med-Con / Foodmach
Rockwell Automation
Med-Con Achieves 60-Fold Increase in Surgical Mask Production During COVID-19 Emergency
Production Planning & SchedulingMedical Devices
- Technology:
- Robotics & AI
- Reported result:
- 3 million masks/week Weekly production capacity
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Maga Active
Rockwell Automation
Maga Active Reduces Machine Footprint 40% While Achieving 205 Parts/Minute on Irrigation Dripper Assembly
Production Planning & SchedulingIndustrial Machinery
- Technology:
- Robotics & AI
- Reported result:
- 205 pieces/minute Throughput achieved
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
CSBio
Rockwell Automation
CSBio Delivers Flexible DCS-Based Peptide Synthesis Control for Pharmaceutical Scale
Process OptimizationPharmaceuticals
- Technology:
- IoT & Sensors
- Reported result:
- Not reported by source
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
International Cement Company Subsidiary
Rockwell Automation
International Cement Company Increases Throughput 5.7% and Reduces Power 4% with Advanced Process Control
Process OptimizationIndustrial Machinery
- Technology:
- Predictive ML
- Reported result:
- 3.5 KWh/ton Power consumption reduction
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Heaven Hill Distillery
Rockwell Automation
Heaven Hill Distillery Gains Real-Time Visibility and Lays AI Analytics Foundation
Process OptimizationFood & Beverage
- Technology:
- IoT & Sensors
- Reported result:
- Not reported by source
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Rare Earth and Metal Products Manufacturer
Rockwell Automation
Rare Earth Mining Facility Unifies 14 Buildings on Single Process Control System
Process OptimizationMetals & Mining
- Technology:
- IoT & Sensors
- Reported result:
- Not reported by source
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Dunlop Aircraft Tyres
Rockwell Automation
Dunlop Aircraft Tyres Transitions from Reactive to Predictive Maintenance with CMMS
Predictive MaintenanceAerospace
- Technology:
- Predictive ML
- Reported result:
- Not reported by source
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Ethanol Manufacturer (Agricultural Energy)
Rockwell Automation
Ethanol Producer Increases Production 12% with Predictive Analytics
Process OptimizationChemicals
- Technology:
- Predictive ML
- Reported result:
- 12% Ethanol production increase
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
DuPont
Rockwell Automation
DuPont Semiconductor Solvent Plant Improves Batch Throughput and Revenue with Modern Batch Control
Process OptimizationElectronics
- Technology:
- IoT & Sensors
- Reported result:
- ~40% Programming Configuration Time Reduction
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
DuPont
Rockwell Automation
DuPont Upgrades Biopharmaceutical Plant to PlantPAx DCS in Three Weeks for Increased Availability
Process OptimizationChemicals
- Technology:
- IoT & Sensors
- Reported result:
- 3 weeks Migration Duration
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
GrafTech
Rockwell Automation
GrafTech Saves Steel Customers $100K-$1M Annually with EMI Analytics for Electric Arc Furnaces
Predictive MaintenanceMetals & Mining
- Technology:
- Predictive ML
- Reported result:
- $100K-$1M+ Estimated Annual Customer Savings
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Eli Lilly
Rockwell Automation
Eli Lilly Reduces HMI Recovery Time 95% with Thin-Client FactoryTalk View Migration
Process OptimizationPharmaceuticals
- Technology:
- IoT & Sensors
- Reported result:
- 4-8 hours to 5 minutes HMI Recovery Time Reduction
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Strand Products
Rockwell Automation
Strand Products Achieves 40% Revenue Growth After Plex ERP Implementation
Process OptimizationAerospace
- Technology:
- Predictive ML
- Reported result:
- 40% Revenue Growth Post-Implementation
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Summer Garden Food Manufacturing
Rockwell Automation
Summer Garden Food Manufacturing Eliminates Hidden Downtime with Plex Smart Platform
Predictive MaintenanceFood & Beverage
- Technology:
- IoT & Sensors
- Reported result:
- Not reported by source
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Teddie Peanut Butter (The Leavitt Corporation)
Rockwell Automation
Teddie Peanut Butter Achieves Real-Time Visibility and Cloud MES for Global Growth
Process OptimizationFood & Beverage
- Technology:
- IoT & Sensors
- Reported result:
- Not reported by source
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Source-extracted record
North American Corn Wet-Milling Plant
Rockwell Automation
Food & Beverage Plant Cuts Waste by $500,000 in First Year with PlantPAx DCS Upgrade
Process OptimizationFood & Beverage
- Technology:
- IoT & Sensors
- Reported result:
- $500,000 First-Year Waste Reduction
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Fluorsid
Rockwell Automation
Fluorsid Halves Chemical Waste and Reduces CO2 Emissions with PavilionX Model Predictive Control
Process OptimizationChemicals
- Technology:
- Predictive ML
- Reported result:
- 50%+ Waste Reduction
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Pro-Vac
Rockwell Automation
Pro-Vac Fleet Services Reduces Fleet Downtime 27% with Fiix CMMS
Predictive MaintenanceIndustrial Machinery
- Technology:
- Predictive ML
- Reported result:
- 27% Fleet Downtime Reduction
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed
Noosa Finest Yoghurt
Rockwell Automation
Noosa Finest Yoghurt Increases Production Capacity 300% and Reduces Lost Batches 95%
Process OptimizationFood & Beverage
- Technology:
- IoT & Sensors
- Reported result:
- 300% Production Capacity Increase
- Deployment timeframe:
- Not reported by source
Cited source: rockwellautomation.com
Read the evidence →Automated evidence gate passed