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AI manufacturing Case Studies — Search 1,100+ Real…
Real-world AI implementations in manufacturing with measurable results. Browse AI for Manufacturing's database of case studies by industry, use case, and technology.
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Falcon Group
Falcon Group Boosts CNC Machine OEE Over 160% Using ThingWorx IIoT Platform
160%+
OEE Improvement
Process Optimization
Industrial Machinery
by Rockwell Automation
Chinese Polymer Producer
Chinese Polymer Producer Reduces Grade Transition Time and Improves Yield with Advanced Process Control
Process Optimization
Chemicals
by Rockwell Automation
Golden Omega
Golden Omega Chile Designs First Latin American Omega-3 Facility on Unified Rockwell Platform
Process Optimization
Food & Beverage
by Rockwell Automation
The Shyft Group
The Shyft Group Launches Commercial EV Production with Record 2-Week Plex Implementation
2 weeks
ERP Implementation Time
Production Planning & Scheduling
Automotive
by Rockwell Automation
Europhartech
Europhartech Implements Fully Integrated Pharmaceutical Serialization in Compliance with 2019 EU Regulations
Safety & Compliance Monitoring
Pharmaceuticals
by Rockwell Automation
Pax Machine Works
Pax Machine Works Gains Data Visibility and Accountability with Plex ERP
Process Optimization
Metals & Mining
by Rockwell Automation
Leaf Infusions
Leaf Infusions Implements Plex ERP in 73 Days, Saves 6 Days Monthly on Compliance
73 days
ERP Implementation Time
6 days
Monthly Compliance Reporting Time Saved
Safety & Compliance Monitoring
Pharmaceuticals
by Rockwell Automation
EnWin Utilities
EnWin Utilities Reduces Water Main Breaks 21% Saving $125,000 Annually with MPC
21%
Water Main Break Reduction
$125,000
Annual Savings
Predictive Maintenance
Energy & Utilities
by Rockwell Automation
Global Energy Company
Global Oil & Gas Producer Projects $3M Monthly Energy Savings with Regenerative Drives
$3M
Projected Monthly Energy Savings
17%
Energy Regeneration Rate
Energy Management
Energy & Utilities
by Rockwell Automation
CenterPoint Energy – Mississippi River Transmission
CenterPoint Energy Pipeline Achieves 20% Capital Cost Reduction with Open Architecture DCS
20%
Capital Cost vs. Comparable Projects
Process Optimization
Energy & Utilities
by Rockwell Automation
Encore Tissue
Encore Tissue Increases Production Line Speed with Modern Drive Upgrade
Process Optimization
Consumer Goods
by Rockwell Automation
Enaex
Enaex Reduces Coolant Pump Energy Consumption 50% with Medium Voltage Drives
50%
Energy Reduction
500 kW
Energy Saved
Energy Management
Chemicals
by Rockwell Automation
ECM Technologies
ECM Technologies Cuts Commissioning Time 50% for Automotive Heat Treatment Using Digital Twin
50%
Commissioning Time Reduction
Process Optimization
Automotive
by Rockwell Automation
Doosan Bobcat
Doosan Bobcat Digital Plant Transformation Improves OEE at Czech Republic Facility
12,000+ machines
Annual Production Capacity
Process Optimization
Industrial Machinery
by Rockwell Automation
Dong-A ST
Dong-A ST Builds cGMP-Compliant Smart Pharmaceutical Factory with MES in Korea
Quality Control & Inspection
Pharmaceuticals
by Rockwell Automation
IDE Americas
IDE Americas Uses Digital Twin and AI to Predict Membrane Fouling in Carlsbad Desalination Plant
54 million gallons
Daily Water Production
Predictive Maintenance
Energy & Utilities
by Rockwell Automation
Jungheinrich
Jungheinrich Uses Emulate3D Digital Twin to Optimize Logistics Line Design in China
Process Optimization
Industrial Machinery
by Rockwell Automation
BIC
BIC Achieves OEE Improvement and Eliminates Operational Silos with Plex MES at Tunisian Factory
Process Optimization
Consumer Goods
by Rockwell Automation
Daimler India Commercial Vehicles (DICV)
Daimler India DICV Manages Multi-Brand Commercial Vehicle Production with FactoryTalk MES
Production Planning & Scheduling
Automotive
by Rockwell Automation
Shenzhen Deyu Intelligent Equipment
Shenzhen Deyu Increases Battery Winding Machine Productivity 25% with Servo Control
~25%
Productivity Improvement
Process Optimization
Electronics
by Rockwell Automation
SungEel HiTech
SungEel HiTech Implements PlantPAx DCS for Smart Battery Recycling Factory
Process Optimization
Electronics
by Rockwell Automation
Minetek
Minetek Adds Real-Time Asset Monitoring for Mining Evaporation Systems with FactoryTalk DataMosaix
Predictive Maintenance
Metals & Mining
by Rockwell Automation
Hydro Extrusion & Components Nenzing
Hydro Extrusion Nenzing Revolutionizes Maintenance with Centralized Data Management
Predictive Maintenance
Metals & Mining
by Rockwell Automation
Arrow Fabricated Tubing
Arrow Fabricated Tubing Achieves 98-99% Inventory Accuracy with Plex MES
98-99%
Inventory Accuracy
Supply Chain Optimization
Industrial Machinery
by Rockwell Automation
Real Pet Food Company
Real Pet Food Company Integrates and Automates Global Manufacturing with FactoryTalk
Process Optimization
Food & Beverage
by Rockwell Automation
Rockline Industries
Rockline Industries Achieves 20%+ OEE Improvement with FactoryTalk Analytics
20%+
OEE Increase Per Cell
Process Optimization
Consumer Goods
by Rockwell Automation
Dalian Metro
Dalian Metro System Cuts Energy Usage 12% with Building Automation Intelligence
12%
Energy Consumption Reduction
2%/year
Annual Cost Savings
Energy Management
Energy & Utilities
by Rockwell Automation
Skotidakis Goat Farm
Skotidakis Dairy Modernizes with Fully Automated Process, Increases Productivity 20%
20%
Productivity Increase
95%
Operator Error Reduction
Process Optimization
Food & Beverage
by Rockwell Automation
Cytiva
Cytiva Biomanufacturing Platform Reduces Drug Development from 7 Years to 3-4 Years
7 years to 3-4 years
Development Timeline Reduction
Process Optimization
Pharmaceuticals
by Rockwell Automation
Multinational Food and Beverage Manufacturer
CPG Food Manufacturer Cuts Network Response Time 90% with Modernized IT/OT Cybersecurity
90%
Network Response Time Improvement
10 min to 3.5 min avg
IaaS SLA (Before vs After)
Safety & Compliance Monitoring
Food & Beverage
by Rockwell Automation
Fortune 500 Consumer Food Manufacturer
Fortune 500 Food Manufacturer Deploys Unified Cybersecurity Across 46 Global Sites
46 Global
Sites Protected
Safety & Compliance Monitoring
Food & Beverage
by Rockwell Automation
Lakefront Brewery
Lakefront Brewery Increases Bottling Speed 50% and Reduces Oxygen Errors 85%
120 to 180 bpm
Bottle Speed Increase
80-90%
Oxygen Error Reduction
Process Optimization
Food & Beverage
by Rockwell Automation
Mullins Food Products
Mullins Food Products Eliminates Batch Deviations with MES System
Near Zero
Batch Adjustment Necessity
Quality Control & Inspection
Food & Beverage
by Rockwell Automation
North American CPG Cleaning Products Company
CPG Cleaning Products Company Launches New Facility on Tight Deadline with PlantPAx DCS
1+ Week
Commissioning Time Saved
Process Optimization
Consumer Goods
by Rockwell Automation
Country Maid
Country Maid Doubles Pastry Output and Cuts Mix Time 23% with Process Automation
2x
Production Output Increase
23%
Mix Time Reduction
Process Optimization
Food & Beverage
by Rockwell Automation
Compac Sorting Equipment
Compac Sorting Equipment Cuts Engineering Time 80% with Unified Control Platform
80%
Engineering Time Reduction
Process Optimization
Industrial Machinery
by Rockwell Automation
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