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SOCAR Carbamide

SOCAR Carbamide boosts production 21% and gas efficiency 24% with AI-ML autonomous control

21%Production throughput increase
24%Natural gas efficiency improvement
42Digital use cases deployed

Vendor-reported figures — source: weforum.org

The Challenge

Since 2022, geopolitical tensions disrupted regional food supply chains, driving urgent need for fertilizer while complicating natural gas supply. SOCAR Carbamide operated at near-maximum capacity and needed to expand output.

The Solution

The plant deployed 42 digitally enabled use cases supported by an in-house AI-machine learning engine to enable closed-loop autonomous process control, strengthened by generative AI and robotics for workforce support.

Results

The initiative increased production throughput by 21% and improved natural gas efficiency by 24%, contributing to regional food security through expanded fertilizer output.

Key Takeaways

  • Closed-loop autonomous AI process control enables throughput gains at near-max capacity
  • In-house AI-ML engines provide customized control for chemical processes
  • 24% gas efficiency improvement reduces both costs and environmental impact

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Details

Industry
Chemicals
AI Technology
Predictive ML
Company Size
Enterprise
Quality
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