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Case Studies
AI manufacturing Case Studies — Search 1,100+ Real…
Real-world AI implementations in manufacturing with measurable results. Browse AI for Manufacturing's database of case studies by industry, use case, and technology.
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Lotte Wedel
Lotte Wedel Achieves 50% Throughput Increase with iTRAK Intelligent Track System
50%
Throughput increase
Process Optimization
Food & Beverage
by Rockwell Automation
Anonymous OEM (UK)
Anonymous eCommerce OEM Creates Intelligent Right-Sized Packaging Machine
Process Optimization
Packaging
by Rockwell Automation
Anonymous Australian Explosives Manufacturer
Australian Explosives Manufacturer Achieves Safe and Smart Production with Intelligent MCC
Process Optimization
Chemicals
by Rockwell Automation
LaserBond
LaserBond Increases Productivity 6x with Integrated Robotics in Laser Cladding
~6-fold (6x faster)
Robot setup time reduction
4–5x longer
Component life improvement for customers
Robotic Automation
Industrial Machinery
by Rockwell Automation
Nói Síríus
Nói Síríus Icelandic Chocolatier Moves to Predictive Maintenance with Fiix CMMS
2,000 tons of sweets and chocolates
Annual production
Predictive Maintenance
Food & Beverage
by Rockwell Automation
Horizon Solutions
Horizon Solutions Delivers Scalable Business Intelligence for Smaller Manufacturers
Process Optimization
Food & Beverage
by Rockwell Automation
Hirata Corporation
Hirata Boosts Efficiency With Emulate3D Emulation Software
Process Optimization
Automotive
by Rockwell Automation
HDG (The Packaging Group)
HDG Innovates HFFS Packaging Machines for Sustainable Natural Material Processing
Energy Management
Packaging
by Rockwell Automation
Harpak-ULMA
Harpak-ULMA Improves Customer Agility with Smart Connected Packaging Machines
Process Optimization
Packaging
by Rockwell Automation
Takeoff Technologies
Takeoff Technologies Improves Micro-Fulfillment Center Availability to 99.8% with Predictive Maintenance
364 → 1,168 hours (3.2x)
MTBF improvement
99.8%
System availability achieved
Predictive Maintenance
Food & Beverage
by Rockwell Automation
Avid Solutions
Avid Solutions Advances Green Hydrogen Industry with Integrated Process Control
Process Optimization
Energy & Utilities
by Rockwell Automation
Klean A Seed (via VK Logic Systems Integrator)
Klean A Seed Grain Handling System Achieves 36 tph Capacity with 80% Faster Cleaning
36 tph (target was 32 tph)
Processing capacity
30 min → 5-6 min
Cleaning time reduction
Process Optimization
Food & Beverage
by Rockwell Automation
Clevertech S.p.A.
Clevertech Redefines Palletizing Machine Capabilities with Global Modular Standard
Process Optimization
Packaging
by Rockwell Automation
Gencor Industries
Gencor Industries Paves New Roads with IIoT-Connected Asphalt Equipment
Predictive Maintenance
Industrial Machinery
by Rockwell Automation
GEA Orengine
GEA Orengine Increases Hydroelectric Plant Capacity by 2.5 MW with Turbine Installation
2.5 MW
Power increase
Energy Management
Energy & Utilities
by Rockwell Automation
Nuvoil
Nuvoil Converts Oilfield Gas Flares into $200K Daily Revenue with Automated Gas Conditioning Plant
~$200,000/day
Daily revenue generated
~320,000 cubic feet
Daily gas processing capacity
Process Optimization
Energy & Utilities
by Rockwell Automation
Energy Control Technologies
Energy Control Technologies Reduces Gas Compressor Lifecycle Costs with Open Integrated Control
~50% potential
Estimated lifecycle cost reduction
Process Optimization
Energy & Utilities
by Rockwell Automation
Galvani
Galvani Replaces Closed System with PlantPAx, Cuts Project Cost 30% in 20 Days
20 days
Development and testing time
12 hours
Commissioning time
Process Optimization
Chemicals
by Rockwell Automation
Anonymous Major Research Laboratory
Anonymous Major Research Laboratory Doubles Chiller Capacity with Modern Controls
8 hours to 4 hours
Control loss time reduction during migration
Process Optimization
Energy & Utilities
by Rockwell Automation
Anonymous Romanian Oil Processing Plant
Anonymous Romanian Oil Processing Plant Modernizes Control for Loading Ramp Visibility
Process Optimization
Energy & Utilities
by Rockwell Automation
ABN (Associated British Nutrition)
ABN Compound Feed Manufacturer Migrates Legacy Controls to Integrated Automation via Datastor
Process Optimization
Food & Beverage
by Rockwell Automation
Anonymous Leading U.S. Pork Producer
Anonymous Leading U.S. Pork Producer Optimizes Supply Chain with Automated Flow Modeling
1 year to 5 years
Forecasting horizon extension
Supply Chain Optimization
Food & Beverage
by Rockwell Automation
Anonymous Leading Potato Product Supplier
Anonymous Leading Potato Product Supplier Standardizes on PlantPAx for Global French Fry Plants
Process Optimization
Food & Beverage
by Rockwell Automation
Bosch Packaging (India)
Bosch Packaging Reduces Machine Engineering Time 50% with Reusable Code Templates
50% average
Engineering time reduction (similar projects)
Process Optimization
Packaging
by Rockwell Automation
Anonymous Leading Medical Device Manufacturer
Anonymous Leading Medical Device Manufacturer Goes Paperless with FactoryTalk MES
20% over previous system
Productivity improvement
Quality Control & Inspection
Medical Devices
by Rockwell Automation
Anonymous Leading Construction Chemical Company
Anonymous Construction Chemical Company Migrates Legacy Control to Modern PlantPAx DCS
Process Optimization
Chemicals
by Rockwell Automation
Kraft Heinz (Ore-Ida)
Kraft Heinz Ore-Ida Increases Capacity with Model Predictive Control Analytics
800 million pounds of frozen potato products
Annual production volume
~200 SKUs
SKUs produced
Process Optimization
Food & Beverage
by Rockwell Automation
Anonymous Korean Automotive Manufacturer
Anonymous Korean Automotive Company Upgrades Control System to Improve Production
Process Optimization
Automotive
by Rockwell Automation
Ford Motor Company
Ford Cologne Keeps Conveyor Production Moving with Rapid Control Migration
Single weekend
Implementation time (automatic mode)
Process Optimization
Automotive
by Rockwell Automation
Anonymous Sugar Refinery
Anonymous Sugar Refinery Uses PlantPAx for Intelligent Refining Boiler Control
Process Optimization
Food & Beverage
by Rockwell Automation
Maple Leaf Foods
Maple Leaf Foods Achieves Competitive Edge with Augmented Reality and Digital Twins
>99%
Poultry processing accuracy achieved
Process Optimization
Food & Beverage
by Rockwell Automation
Anonymous Pharmaceutical Manufacturer
Anonymous Pharma Manufacturer Eliminates Batch Losses with Manufacturing Intelligence
At least $250,000/year
Annual savings from eliminated batch losses
Zero
Batch loss rate after implementation
Quality Control & Inspection
Pharmaceuticals
by Rockwell Automation
Eli Lilly and Company
Eli Lilly IT/OT Collaboration Drives Pharmaceutical Digital Transformation
120
Countries where products are marketed
Process Optimization
Pharmaceuticals
by Rockwell Automation
Anonymous Large European Dairy Cooperative
Large European Dairy Producer Increases Throughput with Closed-Loop Predictive Analytics
Up to 42%
Quality variability reduction
0.12%–0.38% per line
Production capacity increase
Predictive Maintenance
Food & Beverage
by Rockwell Automation
Millenkamp Cattle
Millenkamp Cattle Idaho Dairy Redefines Efficiency and Sustainability with PlantPAx
30 minutes per cycle
CIP cycle time reduction
More than 50%
Chemical usage cost reduction
Process Optimization
Food & Beverage
by Rockwell Automation
Arnott's
Arnott's Iconic Australian Biscuit Manufacturer Upgrades Adelaide Production Plant
Process Optimization
Food & Beverage
by Rockwell Automation
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