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Case Studies
AI manufacturing Case Studies — Search 1,100+ Real…
Real-world AI implementations in manufacturing with measurable results. Browse AI for Manufacturing's database of case studies by industry, use case, and technology.
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The Mosaic Company
The Mosaic Company Enhances Decision Making and Reduces Alarms
50%
Alarm Reduction
Process Optimization
Chemicals
by Rockwell Automation
Lanco Integrated
Advanced Manufacturing Helps Advanced Assembly OEM
Process Optimization
Industrial Machinery
by Rockwell Automation
Anonymous Minerals Company
Advanced Analytics Reduces Energy Consumption for Minerals Company
Energy Management
Metals & Mining
by Rockwell Automation
Anonymous Thai Biomass Plant
Thai Biomass Plant Improves Energy Efficiency
Energy Management
Energy & Utilities
by Rockwell Automation
Sibanye-Stillwater (via Energy Drive)
Actualize Sustainability with Energy-Efficient Drives
Energy Management
Metals & Mining
by Rockwell Automation
MG Tech
MG Tech Achieves Technological Evolutions and Market Expansion Through Automation
Process Optimization
Industrial Machinery
by Rockwell Automation
ACS Dobfar
ACS Dobfar Revised Client Management Strategy Using ThinManager
100%
System Uptime
11
Plants Standardized
Process Optimization
Pharmaceuticals
by Rockwell Automation
Tata Steel
Tata Steel is One Step Closer to the Connected Enterprise
16 hours
Upgrade Window
Process Optimization
Metals & Mining
by Rockwell Automation
Greenfield Global
Achieving the Seemingly Impossible: Greenfield Global Plant Commissioning
4 weeks on schedule
FAT Testing Duration
<10 months
Time to Full Production
Process Optimization
Pharmaceuticals
by Rockwell Automation
Tata Motors
Tata Motors Migrates to New MES with Negligible Downtime
0.1%
Downtime During Migration
Process Optimization
Automotive
by Rockwell Automation
Acadian Seaplants
Acadian Seaplants Grows Capacity by 40%
40%
Production Capacity Increase
Process Optimization
Food & Beverage
by Rockwell Automation
Variant Mining Technologies
Taking Intelligence Underground at Variant Mining Technologies
10,000 tph
Material Flow Rate
SIL 3
Safety Integrity Level
Safety & Compliance Monitoring
Metals & Mining
by Rockwell Automation
Aagard
Packaging Possibilities Are Limitless at Aagard
Any Operator
Changeover Capability
Robotic Automation
Packaging
by Rockwell Automation
Columbia Machine
Columbia Machine System Conserves Space and Improves Load Stability
100 cases/min
Palletizing Speed
Process Optimization
Packaging
by Rockwell Automation
Fenagy / RLAY
Danish OEM Fenagy Develops Industrial Heat Pump Controls
Energy Management
Industrial Machinery
by Rockwell Automation
Greater Wellington Regional Council
A Clear View into Water Production
Process Optimization
Energy & Utilities
by Rockwell Automation
BETA Technologies
BETA Technologies Reimagines Air Transportation
Quality Control & Inspection
Aerospace
by Rockwell Automation
Universal Pack
Sustainability Challenges Demand New Approaches Backed by Trusted Suppliers
Process Optimization
Pharmaceuticals
by Rockwell Automation
Dong-A ST
Dong-A ST Cheonan Plant Digital Transformation
Process Optimization
Pharmaceuticals
by Rockwell Automation
Anonymous Factory (SPIN)
75% Reduction of Losses of Finished Product Thanks to Central Control
75%
Finished Product Loss Reduction
Process Optimization
Food & Beverage
by Rockwell Automation
ATLL (Aigues Ter Llobregat)
Supplier Delivers Multiple Benefits to Leading European Water Company
Predictive Maintenance
Energy & Utilities
by Rockwell Automation
3V Automation
3V Automation Journeys Towards Smart Machines and Digital Transformation
Process Optimization
Industrial Machinery
by Rockwell Automation
Steelcase
Steelcase Meets Efficiency and Sustainability Goals
15%
Energy Reduction
25%
Carbon Footprint Reduction
Energy Management
Industrial Machinery
by Rockwell Automation
Kia Motors
Kia Motors achieves 99% DPM barcode read rates on six-speed transmission production line
99%
Barcode Read Rate (After)
96-97%
Barcode Read Rate (Before)
Quality Control & Inspection
Automotive
by Cognex
THEILINGER Automation & Papiertechnik GmbH
THEILINGER Automation shortens automotive component cycle times with Cognex vision-guided multifeeder
Process Optimization
Automotive
by Cognex
Anonymous Food Industry Supplier
Anonymous Food Industry Supplier Reduces Downtime by Modernising HMI SCADA
95%
Offline commissioning percentage
Process Optimization
Food & Beverage
by Rockwell Automation
M.G. Bryan
M.G. Bryan Meets Oil and Gas Market Demands with Cloud-Based Fleet Management Solution
Predictive Maintenance
Energy & Utilities
by Rockwell Automation
LLOG Exploration
LLOG Achieves 99% Uptime with Virtualized PlantPAx DCS on Offshore Floating Production System
98%
Uptime in first year
Process Optimization
Energy & Utilities
by Rockwell Automation
Everyday Technologies
Everyday Technologies Creates Live Inventory Visibility with Plex ERP
20%
Inventory reduction (first 3 months)
Up to 6 months
Inventory forecasting horizon
Supply Chain Optimization
Industrial Machinery
by Rockwell Automation
Anonymous OEM
Anonymous OEM Creates Liquid Extraction Baler for Mid-Size Bottlers and Brewers
12–18 months
Expected ROI timeframe
Process Optimization
Food & Beverage
by Rockwell Automation
Anonymous Limestone Calciner
Anonymous Limestone Calciner Achieves Greater Integration with Centralized Control Room
Process Optimization
Metals & Mining
by Rockwell Automation
Kenmec Mechanical Engineering
Kenmec Mechanical Reduces Project Timelines 20% with Emulate3D Logistics Visualization
~20%
Project timeline reduction
Supply Chain Optimization
Industrial Machinery
by Rockwell Automation
Kasa
Kasa Reduces Baggage Handling System Commissioning from 6 Weeks to 6 Days with Emulate3D
4-6 weeks to 6 days
On-site commissioning time reduction
Process Optimization
Industrial Machinery
by Rockwell Automation
Anonymous Manufacturer
Anonymous Manufacturer Achieves Extraordinary OEE with iTRAK Intelligent Track System
Process Optimization
Industrial Machinery
by Rockwell Automation
Optima Packaging Group
Optima OEM Slashes Changeover Times Up to 50% with iTRAK System (North America)
Up to 50%
Changeover time reduction
Process Optimization
Packaging
by Rockwell Automation
Optima Packaging Group
Optima Packaging Slashes Changeover Times 50% with iTRAK Independent Cart Technology
Up to 50%
Changeover time reduction
Process Optimization
Packaging
by Rockwell Automation
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