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Case Studies
AI manufacturing Case Studies — Search 1,100+ Real…
Real-world AI implementations in manufacturing with measurable results. Browse AI for Manufacturing's database of case studies by industry, use case, and technology.
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Mead Johnson Nijmegen
Mead Johnson Nijmegen Futureproofs Baby Formula CIP Kitchen with Integrated Architecture
Process Optimization
Food & Beverage
by Rockwell Automation
Acciona Agua
Acciona Agua Implements Predictive Maintenance for Water Pumps with Vibration and Temperature Monitoring
Predictive Maintenance
Energy & Utilities
by Rockwell Automation
Erwin Schiefer
Erwin Schiefer Wood Gasification Plant Achieves 95% Availability with CompactLogix-Based Automation
95%
Plant Availability
440kW
Electrical Energy Output
Energy Management
Energy & Utilities
by Rockwell Automation
Conde de Benalúa
Conde de Benalúa Pioneers Connected Oil Mill 4.0 with Integrated DCS Platform
Process Optimization
Food & Beverage
by Rockwell Automation
STAX Technologies
STAX Technologies Increases Production Speed 10-20% and Overall Efficiency 40% with iTRAK
40%
Overall Efficiency Improvement
10-20%
Production Speed Increase
Process Optimization
Consumer Goods
by Rockwell Automation
Probiotical S.p.A.
Probiotical Increases Machine Availability 15-20% and Achieves Near-Optimum OEE with ThingWorx IIoT
15-20%
Machine Availability Increase
Process Optimization
Pharmaceuticals
by Rockwell Automation
Patriot Solar Group
Patriot Solar Group Saves $125,000 in Configuration Costs and Reduces Maintenance 65% with Micro PLCs
$125,000
Configuration Cost Savings
65%
Maintenance Cost Reduction
Energy Management
Energy & Utilities
by Rockwell Automation
Precision Coating
Precision Coating Achieves Plant-Wide Alignment with Plex ERP, MES, and QMS
Quality Control & Inspection
Pharmaceuticals
by Rockwell Automation
Prometeon Tyre Group
Prometeon Tyre Group Achieves Digital Transformation Across 4 Plants with Plex MES and IoT
Process Optimization
Automotive
by Rockwell Automation
ArcelorMittal
ArcelorMittal Pioneers Carbon Reduction in Steel Production with PlantPAx DCS
30% by 2030
Carbon Reduction Goal
Energy Management
Metals & Mining
by Rockwell Automation
Pfizer Global Supply
Pfizer Manufactures 3 Million Additional Doses Through Digital Transformation at Single Facility
3 million
Additional Doses Manufactured
Process Optimization
Pharmaceuticals
by Rockwell Automation
Perth County Ingredients
Perth County Ingredients Cuts Reactive Maintenance 54% and Saves $40,000 Annually with Fiix CMMS
54%
Reduction in Reactive Maintenance
47%
After-Hours Call Reduction
Predictive Maintenance
Food & Beverage
by Rockwell Automation
Liberty Oilfield Services
Liberty Oilfield Services Upgrades to Intuitive CMMS for Better Maintenance Tracking
Predictive Maintenance
Energy & Utilities
by Rockwell Automation
Anonymous Latin American Petroleum Company
Latin American Petroleum Company Reduces Emissions 3% and Produces 548 More Barrels Daily with MPC
548
Additional Barrels Per Day
3%
Energy Consumption Reduction
Process Optimization
Energy & Utilities
by Rockwell Automation
Chobani
Chobani Uses Latest Control and Automation Technology
Process Optimization
Food & Beverage
by Rockwell Automation
Chicago Heights Steel
Chicago Heights Steel Reduces Downtime
Predictive Maintenance
Metals & Mining
by Rockwell Automation
Chery Automobile
Chery Automobile Intelligent Factory: +30% Tempo, +10% Capacity, -30% Labor
30%
Production Tempo Improvement
10%
Capacity Increase
Process Optimization
Automotive
by Rockwell Automation
Central States Industrial
Central States Industrial CIP Automation
Process Optimization
Food & Beverage
by Rockwell Automation
Anonymous Chinese Cement Plant
Chinese Cement Plant Reduces Energy 2%: $330K Fuel Savings
2%
Energy Reduction
$330,000
Annual Fuel Savings
Energy Management
Chemicals
by Rockwell Automation
Cimento Itambé
Cement Plant Optimization: Cimento Itambé Kiln +3%, Mill +5-10%
3%
Kiln Throughput Improvement
5-10%
Mill Performance Improvement
Process Optimization
Chemicals
by Rockwell Automation
Anonymous CCB Company
CCB Energy Reduction 6% and Production Increase 8%
6%
Energy Reduction
8%
Production Increase
Energy Management
Food & Beverage
by Rockwell Automation
Caterpillar
Caterpillar IIoT Production Data Intelligence
Process Optimization
Industrial Machinery
by Rockwell Automation
Catbridge Machinery
Catbridge N95 Mask Manufacturing Solution
Process Optimization
Medical Devices
by Rockwell Automation
CaseiZ
CaseiZ ThingWorx Compressor Optimization: 25-50% Energy Savings
25-50%
Energy Savings Range
Energy Management
Industrial Machinery
by Rockwell Automation
CRG Automation
CRG Automation Cartoner Fast Changeover Solution
Process Optimization
Packaging
by Rockwell Automation
Campari Group
Campari Bourbon Distillery Control Modernization
Process Optimization
Food & Beverage
by Rockwell Automation
bwm GmbH
BWM Tray Feeder Reduces Cycle Time 25%: 20s to 14s
20 seconds
Cycle Time Before
14 seconds
Cycle Time After
Process Optimization
Packaging
by Rockwell Automation
Burnley Brewing
Burnley Brewing Craft Brewery Automation
Process Optimization
Food & Beverage
by Rockwell Automation
TechniBlend / City Lights Brewing
AI Volumetric Filling Accuracy at City Lights Brewing
Quality Control & Inspection
Food & Beverage
by Rockwell Automation
ABDI / SPI (Brazil)
Brazil Digital Manufacturing Initiative: ABDI/SPI Smart Manufacturing
Process Optimization
Industrial Machinery
by Rockwell Automation
Boral
Boral Quarry Operations Optimization
Process Optimization
Metals & Mining
by Rockwell Automation
Bolivar Wastewater Treatment
Bolivar Wastewater Treatment Upgrade in Adelaide
Process Optimization
Energy & Utilities
by Rockwell Automation
Biopharmax
Biopharmax China Automation Transformation
Process Optimization
Pharmaceuticals
by Rockwell Automation
Anonymous Biopharma Company
Biopharmaceuticals Obsolescence Management
Safety & Compliance Monitoring
Pharmaceuticals
by Rockwell Automation
Ferring Pharmaceuticals
Ferring Pharmaceuticals Increases Batches by 56% with MES
56%
Batch Throughput Increase
Production Planning & Scheduling
Pharmaceuticals
by Rockwell Automation
Anonymous Biopharma Pioneer
Biopharmaceutical MES Pioneer Implementation
Process Optimization
Pharmaceuticals
by Rockwell Automation
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