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Case Studies
AI manufacturing Case Studies — Search 1,100+ Real…
Real-world AI implementations in manufacturing with measurable results. Browse AI for Manufacturing's database of case studies by industry, use case, and technology.
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University of British Columbia (UBC)
UBC Biomass Project Reduces CO2 by 6000 Tons Per Year
6,000 tons
Annual CO2 Reduction
Energy Management
Energy & Utilities
by Rockwell Automation
Bi-Esse
Bi-Esse Automated Warehouse: Error Rate from 0.1% to 0.005%
0.1%
Warehouse Error Rate Before
0.005%
Warehouse Error Rate After
Supply Chain Optimization
Industrial Machinery
by Rockwell Automation
Bharat Forge Aluminiumtechnik
Bharat Forge Aluminiumtechnik Reduces Energy 15%
15%
Energy Reduction
Energy Management
Metals & Mining
by Rockwell Automation
Sauza Tequila (via Tecno Productos)
Beverage Process Control at Sauza Tequila
Process Optimization
Food & Beverage
by Rockwell Automation
Downeast Cider
Beverage MES Traceability: Downeast Cider -10% Inventory Cost, -17% COGS
10%
Inventory Cost Reduction
17%
COGS Reduction
Inventory Management
Food & Beverage
by Rockwell Automation
BESTECH
BESTECH Ventilation on Demand: 30%+ Energy Savings in Underground Mine
30%+
Energy Savings
Energy Management
Metals & Mining
by Rockwell Automation
Beingmate
Beingmate Increases Productivity 3% and Reduces Labor 7%
3%
Productivity Increase
7%
Labor Cost Reduction
Process Optimization
Food & Beverage
by Rockwell Automation
Bayrak Technik
Bayrak Technik Automotive Manufacturer Uses Plex ERP/MES/QMS
Quality Control & Inspection
Automotive
by Rockwell Automation
autonox Robotics
autonox Robotics Achieves Unified Packaging Robotics Control
Process Optimization
Packaging
by Rockwell Automation
Barry Callebaut
Barry Callebaut OEE Tracking for Chocolate Production
Process Optimization
Food & Beverage
by Rockwell Automation
BioFabUSA / ARMI
BioFabUSA Builds Ground-Breaking Human Tissue Foundry
Process Optimization
Pharmaceuticals
by Rockwell Automation
SOCAR
Azerbaijan State Oil Company (SOCAR) Automation Modernization
Process Optimization
Energy & Utilities
by Rockwell Automation
Axtel Industries
Axtel Industries Modernizes Chocolate and Spice Processing
Process Optimization
Food & Beverage
by Rockwell Automation
Zhejiang Medicine Company (ZMC)
Zhejiang Medicine Company Improves Compliance with MES Software
46–75%
Batch Review Cycle Time Reduction
Quality Control & Inspection
Pharmaceuticals
by Rockwell Automation
City of College Station
Award-Winning Wastewater Treatment: City of College Station
8.1 to 11.8 MGD
Capacity Increase
$65K
Annual Energy Savings
Energy Management
Energy & Utilities
by Rockwell Automation
Anonymous Mining Company
Autonomous Decisions in Material Handling for Mining
Supply Chain Optimization
Metals & Mining
by Rockwell Automation
Anonymous Automotive Glass Manufacturer
Automotive Glass Maker Reduces Scrap by 30%
30%
Scrap Rate Reduction
Quality Control & Inspection
Automotive
by Rockwell Automation
Automazioni Industriali Capitanio
Automazioni Industriali Capitanio Rolling Mill Automation
Process Optimization
Metals & Mining
by Rockwell Automation
XYP (Xu Yuan Packaging)
XYP Develops Automatic Shrink Label Inserting Machines
200–450 bottles/min
Machine Speed
Process Optimization
Packaging
by Rockwell Automation
AUGI (Automatismes Girona)
Automatismes Girona DLR Control System Solution
Process Optimization
Industrial Machinery
by Rockwell Automation
Wonderful Pistachios
Wonderful Pistachios Meets Global Demand with Food Production Automation
15% above target
Production Achievement
5.6M lbs/day
Daily Volume
Process Optimization
Food & Beverage
by Rockwell Automation
Valtalia
Automation in Waste Processing at Valtalia
Process Optimization
Energy & Utilities
by Rockwell Automation
KCC
KCC Executes Standardized Process Automation Achieving 20% Efficiency Improvement
20%
Efficiency Improvement
14 → 11 months
Engineering Time Reduction
Process Optimization
Chemicals
by Rockwell Automation
Anonymous Medical Device Manufacturer
Automation with MagneMotion Doubles Capacity for Medical Device Maker
2x (doubled)
Production Capacity Increase
Process Optimization
Medical Devices
by Rockwell Automation
MACS (Filling OEM)
Automated Filling Range for MACS OEM
Process Optimization
Packaging
by Rockwell Automation
West-Bake
West-Bake Rises to New Levels of Efficiency with Plex MES
Process Optimization
Food & Beverage
by Rockwell Automation
OWS Foods
Automate Scheduling for Food Manufacturer: 25% Demand Forecast Improvement
25%
Demand Forecast Accuracy Improvement
Demand Forecasting
Food & Beverage
by Rockwell Automation
Anonymous Asia Pacific Builder
Automate Asset Management: 88% PM Compliance Achieved
88%
PM Compliance Rate
Predictive Maintenance
Industrial Machinery
by Rockwell Automation
GEMA (Turkish Water Treatment Plant)
GEMA Water Treatment Plant Modernizes with PlantPAx DCS
25-year-old system
Control System Age Replaced
Process Optimization
Energy & Utilities
by Rockwell Automation
Clips & Clamps Industries
Auto Tier Supplier MES at Clips & Clamps
Production Planning & Scheduling
Automotive
by Rockwell Automation
Melbourne Water
Melbourne Water Saves 2 Billion Liters Per Year with Model Predictive Control
2 billion liters/yr
Annual Water Savings
10%
Compliance Improvement
Process Optimization
Energy & Utilities
by Rockwell Automation
Anonymous Automotive Tier Supplier
Auto Tier Asset Control for Automotive Supplier
Predictive Maintenance
Automotive
by Rockwell Automation
Newman Technologies
Auto Inventory Accuracy at Newman Technologies: 98% Achieved
98%
Inventory Accuracy
Supply Chain Optimization
Industrial Machinery
by Rockwell Automation
Superior Trim
Auto Flexible Manufacture at Superior Trim
Process Optimization
Automotive
by Rockwell Automation
Warner Robins Air Logistics Complex (USAF)
Warner Robins Air Logistics Complex Improves Reliability with 80% Throughput Increase
80%
Throughput Increase
Process Optimization
Aerospace
by Rockwell Automation
Anonymous Australian Minerals Tech Company
Australian Technology Minerals Achieves Operational Improvements
Process Optimization
Metals & Mining
by Rockwell Automation
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