AI IoT & Sensors in Metals & Mining Manufacturing
93 IoT & Sensors applications in Metals & Mining manufacturing. Case studies, results, and vendor analysis.
93
Case Studies
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Vendors
Case Studies
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AGCO
AGCO improves execution efficiency 35% with AI-powered connected worker platform
Industrial MachineryProcess OptimizationIoT & Sensors
M.G. Bryan
M.G. Bryan Meets Oil and Gas Market Demands with Cloud-Based Fleet Management Solution
Energy & UtilitiesPredictive MaintenanceIoT & Sensors
Harpak-ULMA
Harpak-ULMA Improves Customer Agility with Smart Connected Packaging Machines
PackagingProcess OptimizationIoT & Sensors
Gencor Industries
Gencor Industries Paves New Roads with IIoT-Connected Asphalt Equipment
Industrial MachineryPredictive MaintenanceIoT & Sensors
Georgia-Pacific
Georgia-Pacific Creates Connected Workforce to Preserve Knowledge Before Retirement Wave
Consumer GoodsProcess OptimizationIoT & Sensors
Fonterra Co-operative Group
Fonterra Co-operative Group Achieves 20% OEE Improvement on Digital Transformation Journey
Food & BeverageProcess OptimizationIoT & Sensors
Anonymous South Asian Steel Manufacturer
Major Steel Manufacturer Reduces Energy Costs 3% and Achieves Full ROI in Six Months
Metals & MiningEnergy ManagementIoT & Sensors
Edesia
Edesia Doubles Food Packet Production to 22,000 Metric Tons Annually to Feed Malnourished Children
Food & BeverageProcess OptimizationIoT & Sensors
BIC
BIC Increases Finished Good Transactions to 100,000+ Per Shift with Plex MES
Consumer GoodsProduction Planning & SchedulingIoT & Sensors
Southwire Company
Southwire Company Gains Production Issue Visibility as First Step in Digital Transformation
Industrial MachineryProcess OptimizationIoT & Sensors
Southwest Baking Company
Southwest Baking Increases Bread Production 5% and Reduces Batch Cycle Time 22% with FactoryTalk Batch
Food & BeverageProcess OptimizationIoT & Sensors
Solvay Sodi
Solvay Sodi Cuts Electricity Consumption by 20% with PowerFlex 7000 Medium-Voltage Drive
ChemicalsEnergy ManagementIoT & Sensors
Samson Machinery
Samson Machinery Reduces Downtime 20% with FactoryTalk Optix Digital Transformation of Tire-Building Machines
AutomotivePredictive MaintenanceIoT & Sensors
AKD Softwoods
AKD Softwoods Increases Saw Line Speed 55% and Recovery 8% with Smart Connected Automation
Industrial MachineryProcess OptimizationIoT & Sensors
Anonymous Metals Manufacturer
Anonymous Metals Manufacturer Reduces Scrap 13% and Downtime 12% with Connected Enterprise Digital Transformation
Metals & MiningProcess OptimizationIoT & Sensors
Sleeman Breweries
Sleeman Breweries Increases Production Capacity 50% in Two Weeks with Virtualized Process Automation
Food & BeverageProcess OptimizationIoT & Sensors
DST
DST Achieves 1% Accuracy in Plant-Protein Microdosing for Meat Replacement Production
Food & BeverageProcess OptimizationIoT & Sensors
Monsanto
Monsanto Doubles Seed Conditioning Lines and Cuts Development Time 40% with PlantPAx
Food & BeverageProduction Planning & SchedulingIoT & Sensors
Liberty Primary Steel
Liberty Primary Steel Increases Structural Steel Production Capacity by 40% with Drive and Control Upgrade
Metals & MiningProcess OptimizationIoT & Sensors
Anonymous Fortune 500 Food Manufacturer (via Kirby Risk Corporation)
Food Manufacturer Reduces Unplanned Downtime 75% and Saves $70K/Year with GuardLink Safety Technology
Food & BeverageSafety & Compliance MonitoringIoT & Sensors
The Royal Mint
Royal Mint Commercializes Precious Metal Recovery from E-Waste with PlantPAx DCS
Metals & MiningProcess OptimizationIoT & Sensors
Repsol
Repsol Upgrades Safety Instrumented Systems in Ecuador to Meet Corporate Safety Standards
Energy & UtilitiesSafety & Compliance MonitoringIoT & Sensors
Volga
Volga Reduces Control Panel Wiring Time by 66% with EtherNet/IP In-Cabinet Solution
Industrial MachineryProcess OptimizationIoT & Sensors
Anonymous Korean Metal Recycler
Korean Recycler Simplifies Motor Control and Reduces Cost with Intelligent EtherNet/IP Solution
Metals & MiningProcess OptimizationIoT & Sensors
Green Tokai Co.
Green Tokai Gains Real-Time Production Visibility with Plex ERP After Eliminating Paper-Based Systems
AutomotiveProduction Planning & SchedulingIoT & Sensors
Quimikao
Quimikao Achieves Increased Production Efficiency and Improved Quality with PlantPAx DCS
ChemicalsProcess OptimizationIoT & Sensors
Qualtech
Qualtech CIP Systems Scale with Artisan Cheesemaker Growth Using Scalable Control Platform
Food & BeverageProcess OptimizationIoT & Sensors
Pulsar Srl
Pulsar Deploys FactoryTalk OEE Measurement Platform for Tissue Converting Industry
Consumer GoodsProcess OptimizationIoT & Sensors
PTL Machinery
PTL Continuous Melters Enable Fast Changeover and Low Power Consumption in Chocolate Processing
Food & BeverageProcess OptimizationIoT & Sensors
CSBio
CSBio Delivers Flexible DCS-Based Peptide Synthesis Control for Pharmaceutical Scale
PharmaceuticalsProcess OptimizationIoT & Sensors
Heaven Hill Distillery
Heaven Hill Distillery Gains Real-Time Visibility and Lays AI Analytics Foundation
Food & BeverageProcess OptimizationIoT & Sensors
Anonymous Rare Earth and Metal Products Manufacturer
Rare Earth Mining Facility Unifies 14 Buildings on Single Process Control System
Metals & MiningProcess OptimizationIoT & Sensors
DuPont
DuPont Semiconductor Solvent Plant Improves Batch Throughput and Revenue with Modern Batch Control
ElectronicsProcess OptimizationIoT & Sensors
DuPont
DuPont Upgrades Biopharmaceutical Plant to PlantPAx DCS in Three Weeks for Increased Availability
ChemicalsProcess OptimizationIoT & Sensors
Eli Lilly
Eli Lilly Reduces HMI Recovery Time 95% with Thin-Client FactoryTalk View Migration
PharmaceuticalsProcess OptimizationIoT & Sensors
Summer Garden Food Manufacturing
Summer Garden Food Manufacturing Eliminates Hidden Downtime with Plex Smart Platform
Food & BeveragePredictive MaintenanceIoT & Sensors
Teddie Peanut Butter (The Leavitt Corporation)
Teddie Peanut Butter Achieves Real-Time Visibility and Cloud MES for Global Growth
Food & BeverageProcess OptimizationIoT & Sensors
North American Corn Wet-Milling Plant
Food & Beverage Plant Cuts Waste by $500,000 in First Year with PlantPAx DCS Upgrade
Food & BeverageProcess OptimizationIoT & Sensors
Noosa Finest Yoghurt
Noosa Finest Yoghurt Increases Production Capacity 300% and Reduces Lost Batches 95%
Food & BeverageProcess OptimizationIoT & Sensors
Falcon Group
Falcon Group Boosts CNC Machine OEE Over 160% Using ThingWorx IIoT Platform
Industrial MachineryProcess OptimizationIoT & Sensors
Golden Omega
Golden Omega Chile Designs First Latin American Omega-3 Facility on Unified Rockwell Platform
Food & BeverageProcess OptimizationIoT & Sensors
Global Energy Company
Global Oil & Gas Producer Projects $3M Monthly Energy Savings with Regenerative Drives
Energy & UtilitiesEnergy ManagementIoT & Sensors
CenterPoint Energy – Mississippi River Transmission
CenterPoint Energy Pipeline Achieves 20% Capital Cost Reduction with Open Architecture DCS
Energy & UtilitiesProcess OptimizationIoT & Sensors
Enaex
Enaex Reduces Coolant Pump Energy Consumption 50% with Medium Voltage Drives
ChemicalsEnergy ManagementIoT & Sensors
Doosan Bobcat
Doosan Bobcat Digital Plant Transformation Improves OEE at Czech Republic Facility
Industrial MachineryProcess OptimizationIoT & Sensors
Dong-A ST
Dong-A ST Builds cGMP-Compliant Smart Pharmaceutical Factory with MES in Korea
PharmaceuticalsQuality Control & InspectionIoT & Sensors
Daimler India Commercial Vehicles (DICV)
Daimler India DICV Manages Multi-Brand Commercial Vehicle Production with FactoryTalk MES
AutomotiveProduction Planning & SchedulingIoT & Sensors
SungEel HiTech
SungEel HiTech Implements PlantPAx DCS for Smart Battery Recycling Factory
ElectronicsProcess OptimizationIoT & Sensors
Minetek
Minetek Adds Real-Time Asset Monitoring for Mining Evaporation Systems with FactoryTalk DataMosaix
Metals & MiningPredictive MaintenanceIoT & Sensors
Hydro Extrusion & Components Nenzing
Hydro Extrusion Nenzing Revolutionizes Maintenance with Centralized Data Management
Metals & MiningPredictive MaintenanceIoT & Sensors
Real Pet Food Company
Real Pet Food Company Integrates and Automates Global Manufacturing with FactoryTalk
Food & BeverageProcess OptimizationIoT & Sensors
Dalian Metro
Dalian Metro System Cuts Energy Usage 12% with Building Automation Intelligence
Energy & UtilitiesEnergy ManagementIoT & Sensors
Mullins Food Products
Mullins Food Products Eliminates Batch Deviations with MES System
Food & BeverageQuality Control & InspectionIoT & Sensors
North American CPG Cleaning Products Company
CPG Cleaning Products Company Launches New Facility on Tight Deadline with PlantPAx DCS
Consumer GoodsProcess OptimizationIoT & Sensors
Country Maid
Country Maid Doubles Pastry Output and Cuts Mix Time 23% with Process Automation
Food & BeverageProcess OptimizationIoT & Sensors
Commerce Township WWTP
Commerce Township Wastewater Plant Reduces Downtime with Power Quality Monitoring
Energy & UtilitiesPredictive MaintenanceIoT & Sensors
Columbia Pipeline Group
Columbia Pipeline Group Achieves 99.5% Reliability and Saves $2.3M with Modern DCS
Energy & UtilitiesProcess OptimizationIoT & Sensors
Global Datacenter Operator
Global Datacenter Operator Achieves 100% Uptime with Sub-Millisecond Automation
Energy & UtilitiesProcess OptimizationIoT & Sensors
City of Tacoma
City of Tacoma Wastewater Plant Modernizes DCS for Full Process Visibility
Energy & UtilitiesProcess OptimizationIoT & Sensors
Zaleco SRL
Zaleco Reduces Scrap Rate by 20% and Increases Operational Availability 30% with In-Process Quality Control
PackagingQuality Control & InspectionIoT & Sensors
Leading Top 10 Global Pharmaceutical Producer
Anonymous Top 10 Pharma Company Eliminates Paper Logbooks and Enables Real-Time Data Access with Tulip
PharmaceuticalsSafety & Compliance MonitoringIoT & Sensors
TICO Tractors
TICO Tractors Reduces Quality Inspection and Rework Time by 60% with Digital Quality Apps
AutomotiveQuality Control & InspectionIoT & Sensors
Test Devices by SCHENCK
Test Devices by SCHENCK Increases Testing Volume 50% and Cuts Administrative Work 79% with Tulip
AerospaceQuality Control & InspectionIoT & Sensors
Swift Components
Swift Components Achieves IATF Compliance and Real-Time Production Visibility with Tulip
AutomotiveQuality Control & InspectionIoT & Sensors
Sharp Packaging
Sharp Packaging Achieves 30% Faster Clinical Trial Packaging Process with Tulip
PharmaceuticalsProcess OptimizationIoT & Sensors
RFK Racing
RFK Racing Achieves 100% Parts Traceability and 30% Faster Post-Race Teardowns with Tulip
AutomotiveQuality Control & InspectionIoT & Sensors
Reframe Systems
Reframe Systems Builds Prefab Homes 2.5x Faster with Tulip
Industrial MachineryProcess OptimizationIoT & Sensors
Pratt Miller Engineering
Pratt Miller Engineering Gains Competitive Edge with Rapid Process Adaptation Using Tulip
AerospaceProcess OptimizationIoT & Sensors
Piaggio Fast Forward
Piaggio Fast Forward Manufactures the gita Robot with Tulip Digital Workflows
Consumer GoodsProcess OptimizationIoT & Sensors
Leading Large Multinational Biopharmaceutical Manufacturer
Anonymous Large Biopharmaceutical Company Reduces Line Changeover Time by 78% with Tulip
PharmaceuticalsProcess OptimizationIoT & Sensors
Leading Personalized Prosthetic Arm Manufacturer
Anonymous Prosthetic Arm Startup Cuts Assembly Time by 50% with Digital Work Instructions
Medical DevicesProcess OptimizationIoT & Sensors
Leading Medical Device Manufacturer
Anonymous Medical Device Manufacturer Launches Greenfield Facility in 6 Months with 100% Paperless Operations
Medical DevicesProcess OptimizationIoT & Sensors
Magic Tilt
Magic Tilt Improves Quality Assurance and Reduces Warranty Disputes with Photographic Traceability
AutomotiveQuality Control & InspectionIoT & Sensors
Mack Molding
Mack Molding Deploys Tulip to Digitize Injection Molding and Assembly Operations
ChemicalsProcess OptimizationIoT & Sensors
Leading American Luxury Jewelry Retailer
Anonymous American Luxury Jeweler Increases Productivity by 18% with Tulip
Consumer GoodsProcess OptimizationIoT & Sensors
Leading Custom LED Lighting Manufacturer
Anonymous Custom LED Lighting Manufacturer Digitalizes Assembly Operations with Tulip
ElectronicsProcess OptimizationIoT & Sensors
Leading Multinational Life Sciences Corporation
Anonymous Multinational Life Sciences Corporation Saves $500,000/Year with Digital Kit Documentation
Medical DevicesQuality Control & InspectionIoT & Sensors
Leading Industrial Tool Manufacturer
Anonymous Tool Manufacturer Cuts Defect Investigation Time from 5 Days to 30 Minutes with Traceability
Industrial MachineryQuality Control & InspectionIoT & Sensors
Innovafeed
Innovafeed Scales Production 6x to 30,000 Pallets Per Day with 160+ Tulip Automations
Food & BeverageProcess OptimizationIoT & Sensors
Formlabs
Formlabs Achieves 20% Cycle Time Reduction and 60% Faster Defect Logging with Tulip MES
Industrial MachineryProcess OptimizationIoT & Sensors
Leading Iron Flow Battery Manufacturer
Anonymous Energy Storage Manufacturer Reduces Machine Downtime Alert Time to 20 Minutes
Energy & UtilitiesPredictive MaintenanceIoT & Sensors
Double H Nurseries
Double H Nurseries Scales from 20 to 3,500 Orders Per Day in 4 Weeks with Tulip
Consumer GoodsProcess OptimizationIoT & Sensors
DMG MORI
DMG MORI Digitizes Spindle Assembly with Tulip for Quality Control and Traceability
Industrial MachineryQuality Control & InspectionIoT & Sensors
DMG MORI
DMG MORI and Microsoft Partner with Tulip to Achieve 75% Defect Reduction and 1,000+ Shop Floor Apps
Industrial MachineryQuality Control & InspectionIoT & Sensors
Leading Custom Orthodontic Aligner Startup
Anonymous Orthodontic Aligner Startup Doubles Production Capacity to 5,000 Parts Per Day with Tulip
Medical DevicesProcess OptimizationIoT & Sensors
Leading Recreational Boat Manufacturer
Anonymous World-Class Boat Manufacturer Digitizes Upholstery Operations with Tulip
AutomotiveProcess OptimizationIoT & Sensors
Leading EV Aircraft Manufacturer
Anonymous EV Aircraft Manufacturer Cuts Engineering Change Rollout Time by 75% with Digital Work Instructions
AerospaceProcess OptimizationIoT & Sensors
Autodesk Technology Centers
Autodesk Technology Centers Use Tulip for Machine Monitoring on CNC Equipment
Industrial MachineryProcess OptimizationIoT & Sensors
PepsiCo
PepsiCo Reduces Unplanned Downtime Across North American Snack Manufacturing with AI Machine Health
Food & BeveragePredictive MaintenanceIoT & Sensors
Osem-Nestlé
Osem-Nestlé Prevents Production Line Failures and Advances Sustainability Goals with AI Machine Health
Food & BeveragePredictive MaintenanceIoT & Sensors
Fortune Brands Innovations
Fortune Brands Innovations Deploys AI Machine Health Across 1,000+ Machines in 16 Global Facilities
Consumer GoodsPredictive MaintenanceIoT & Sensors
Darigold
Darigold Avoids 105 Hours of Downtime and Saves Nearly $1M in Six Months with AI Machine Health
Food & BeveragePredictive MaintenanceIoT & Sensors
Anonymous Global Pharmaceutical Manufacturer
Anonymous Pharma Manufacturer Saves $9M+ on a Single Machine Event with AI Continuous Monitoring
PharmaceuticalsPredictive MaintenanceIoT & Sensors
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