AI Energy Management in Metals & Mining Manufacturing
63 real-world Energy Management implementations in Metals & Mining manufacturing. Case studies with ROI data and vendor comparisons.
63
Case Studies
2
Vendors
Case Studies
Anonymous Coal Mine
Arena Improves Production and Reduces Waste
Metals & MiningEnergy ManagementDigital Twin
Anonymous Mine
Improve Personnel Training Procedures
Metals & MiningEnergy ManagementDigital Twin
Autotech Engineering
Solutions in Action: Autotech Engineering
Industrial MachineryEnergy Management
Sealed Air
Sealed Air Commits to Sustainability
Consumer GoodsEnergy Management
Shawpak
Saving space, time & money with advance automation
PharmaceuticalsEnergy ManagementRobotics & AI
Case Controls
Case Controls Helps Customers Reduce Energy Costs
Industrial MachineryEnergy Management
The Pagès Group
The Pages Group Innovates to Meet Customer Demand
Industrial MachineryEnergy ManagementRobotics & AI
JC Ford
Can Your OEM Help You Set KPIs?
Food & BeverageEnergy Management
IMDHER Bühler
Real-time Data Aids Decision Making
Food & BeverageEnergy Management
Box Canyon Dam
Dam Boosts Efficiency with Monitoring, Control
Energy & UtilitiesEnergy Management
Improve Personnel Training
Improve Personnel Training Procedures
Metals & MiningEnergy ManagementDigital Twin
EMWD
EMWD Uses Technology to Meet Sustainability Goals
Energy & UtilitiesEnergy ManagementPredictive ML
VFDs Sustainably
VFDs Sustainably Transform Hydraulic Power
Energy & UtilitiesEnergy Management
Steel Manufacturer
Steel Manufacturer Reduces Energy Consumption by 3 Percent with Energy Management System
Energy & UtilitiesEnergy Management
Digital Twin Simulation Verifies Expansion Needs
Digital Twin Simulation Verifies Expansion Needs
Industrial MachineryEnergy ManagementDigital Twin
DST’s novel plant-protein process
DST’s novel plant-protein process creates optimized meat alternatives using precision servo motors
Industrial MachineryEnergy Management
Natural gas
Pohokura Sets the Standard for Remote Operation and Sustainability
Energy & UtilitiesEnergy Management
RUC Mining and Rockwell Automation harness energy-generating
RUC Mining and Rockwell Automation harness energy-generating potential of underground mine winders
Energy & UtilitiesEnergy Management
Flaring: What’s behind a suggestive light in the night?
Flaring: What’s behind a suggestive light in the night?
Industrial MachineryEnergy Management
Oil & Gas Well Pad Modernization
Oil & Gas Well Pad Modernization Produces Significant Energy Savings with Regenerative Drives
Energy & UtilitiesEnergy Management
Energy Monitoring System
Energy Monitoring System Improves Visibility
Metals & MiningEnergy Management
Ecologia to
Ecologia to Conquer Contamination with Rockwell Automation
AutomotiveEnergy Management
Asaleo Care’s Tissue Machine
Asaleo Care’s Tissue Machine Upgrade Future-proofs Production in 2017
Energy & UtilitiesEnergy Management
Anonymous Chinese Cement Producer
Chinese Cement Producer Reduces Coal and Energy Use 2% Saving $330K Annually with MPC
Metals & MiningEnergy ManagementPredictive ML
Compagnie des Ciments Belges
Compagnie des Ciments Belges Reduces Energy 6% and Increases Production 8% with MPC
Metals & MiningEnergy ManagementPredictive ML
Vale Coleman Mine (via BESTECH)
BESTECH Delivers $400K Annual Energy Savings with Mine Ventilation-on-Demand System
Metals & MiningEnergy Management
BCPGroup/MAGNETA
BCPGroup Achieves 30% Well Productivity Increase with AI-Powered Artificial Lift
Energy & UtilitiesEnergy ManagementPredictive ML
Sibanye-Stillwater
Sibanye-Stillwater Reduces Mine Ventilation Energy with AI-Enabled VFDs
Metals & MiningEnergy ManagementPredictive ML
Anonymous Korean Heavy Industry (Shipbuilder)
Korean Heavy Industry Achieves 30% Cost Savings with Integrated Power Package
Industrial MachineryEnergy Management
Toyota Motor Corporation
Toyota Huntsville Reduces Air Compressor Energy Costs 25% with Integrated Control System
AutomotiveEnergy Management
Anonymous Thai Biomass Plant Developer
Thai Biomass Plant Achieves Redundant DCS and Real-Time Reporting as Thailand's First
Energy & UtilitiesEnergy Management
Faith Technologies Inc.
Faith Technologies Upgrades Biodigester to Increase Natural Gas Output and Reduce Downtime
Energy & UtilitiesEnergy Management
Erwin Schiefer
Erwin Schiefer Wood Gasification Plant Achieves 95% Availability with CompactLogix-Based Automation
Energy & UtilitiesEnergy Management
Patriot Solar Group
Patriot Solar Group Saves $125,000 in Configuration Costs and Reduces Maintenance 65% with Micro PLCs
Energy & UtilitiesEnergy Management
ArcelorMittal
ArcelorMittal Pioneers Carbon Reduction in Steel Production with PlantPAx DCS
Metals & MiningEnergy Management
Anonymous Chinese Cement Plant
Chinese Cement Plant Reduces Energy 2%: $330K Fuel Savings
ChemicalsEnergy Management
Anonymous CCB Company
CCB Energy Reduction 6% and Production Increase 8%
Food & BeverageEnergy Management
CaseiZ
CaseiZ ThingWorx Compressor Optimization: 25-50% Energy Savings
Industrial MachineryEnergy Management
University of British Columbia (UBC)
UBC Biomass Project Reduces CO2 by 6000 Tons Per Year
Energy & UtilitiesEnergy Management
Bharat Forge Aluminiumtechnik
Bharat Forge Aluminiumtechnik Reduces Energy 15%
Metals & MiningEnergy Management
BESTECH
BESTECH Ventilation on Demand: 30%+ Energy Savings in Underground Mine
Metals & MiningEnergy Management
City of College Station
Award-Winning Wastewater Treatment: City of College Station
Energy & UtilitiesEnergy Management
BCPGroup / Sibanye-Stillwater
Artificial Lift AI Energy Optimization for Sibanye-Stillwater
Metals & MiningEnergy Management
Toyota
Toyota Engine Plant Cuts Energy Costs with New Air Compressor Controls
AutomotiveEnergy Management
Anonymous Minerals Company
Advanced Analytics Reduces Energy Consumption for Minerals Company
Metals & MiningEnergy Management
Anonymous Thai Biomass Plant
Thai Biomass Plant Improves Energy Efficiency
Energy & UtilitiesEnergy Management
Sibanye-Stillwater (via Energy Drive)
Actualize Sustainability with Energy-Efficient Drives
Metals & MiningEnergy Management
Fenagy / RLAY
Danish OEM Fenagy Develops Industrial Heat Pump Controls
Industrial MachineryEnergy Management
Steelcase
Steelcase Meets Efficiency and Sustainability Goals
Industrial MachineryEnergy Management
HDG (The Packaging Group)
HDG Innovates HFFS Packaging Machines for Sustainable Natural Material Processing
PackagingEnergy Management
GEA Orengine
GEA Orengine Increases Hydroelectric Plant Capacity by 2.5 MW with Turbine Installation
Energy & UtilitiesEnergy Management
Anonymous Leading Cereal Manufacturer
Anonymous Australian Cereal Manufacturer Generates 1.5 MW from Organic Waste via Anaerobic Digestion
Food & BeverageEnergy Management
Anonymous South Asian Steel Manufacturer
Major Steel Manufacturer Reduces Energy Costs 3% and Achieves Full ROI in Six Months
Metals & MiningEnergy ManagementIoT & Sensors
Solvay Sodi
Solvay Sodi Cuts Electricity Consumption by 20% with PowerFlex 7000 Medium-Voltage Drive
ChemicalsEnergy ManagementIoT & Sensors
Rockwell Automation (APAC Manufacturing Facility)
Rockwell Automation Singapore Achieves 15–30% Energy Savings with AI-Driven Energy Management
ElectronicsEnergy ManagementPredictive ML
Global Energy Company
Global Oil & Gas Producer Projects $3M Monthly Energy Savings with Regenerative Drives
Energy & UtilitiesEnergy ManagementIoT & Sensors
Enaex
Enaex Reduces Coolant Pump Energy Consumption 50% with Medium Voltage Drives
ChemicalsEnergy ManagementIoT & Sensors
Dalian Metro
Dalian Metro System Cuts Energy Usage 12% with Building Automation Intelligence
Energy & UtilitiesEnergy ManagementIoT & Sensors
Leading Steel Manufacturer (Anonymous, Fortune 500)
Leading Steel Manufacturer Saves $14M Annually in Energy Costs with AI Energy Forecasting
Metals & MiningEnergy ManagementPredictive ML
F
Foxconn Industrial Internet
Foxconn Vietnam cuts Scope 3 emissions 22% with AI-driven green design and GenAI carbon platform
ElectronicsEnergy ManagementGenerative AI
C
CATL
CATL reduces carbon footprint 56% with AI-driven energy transformation at world's largest battery site
ElectronicsEnergy ManagementPredictive ML
S
Schneider Electric
Schneider Electric creates first circular distribution center, cutting single-use plastic 40% at Evreux
ElectronicsEnergy Management
H
Hisensehitachi
Hisensehitachi cuts Scope 1 & 2 emissions 48% with IoT-driven sustainability transformation at Qingdao
Consumer GoodsEnergy ManagementPredictive ML
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