AI Predictive Maintenance in Metals & Mining Manufacturing
62 real-world Predictive Maintenance implementations in Metals & Mining manufacturing. Case studies with ROI data and vendor comparisons.
62
Case Studies
4
Vendors
Case Studies
NCIG Terminal
NCIG implements a condition based maintenance solution
Metals & MiningPredictive Maintenance
Metso
Metso: Achieving the Autonomous Mine with IIoT
Metals & MiningPredictive MaintenancePredictive ML
Rockwell Automation Twinsburg
Patented Algorithm Maximizes Operator Efficiency
ElectronicsPredictive MaintenancePredictive ML
NCIG
NCIG implements a condition based maintenance solution
Metals & MiningPredictive Maintenance
Driving Innovation
Driving Innovation by Reducing Investment Risk
ChemicalsPredictive MaintenanceDigital Twin
Standardised Control Environment for 15,500 km Gas Network
Standardised Control Environment for 15,500 km Gas Network
Energy & UtilitiesPredictive Maintenance
SEA Airport Baggage Handling System
SEA Airport Baggage Handling System Upgrades Reduce Downtime
Metals & MiningPredictive Maintenance
Convergix Elevates Machine Data Value
Convergix Elevates Machine Data Value
Industrial MachineryPredictive MaintenancePredictive ML
New Ag Terminal With Process Automation Opens New Markets fo
New Ag Terminal With Process Automation Opens New Markets for Midwest Farmers Cooperative
Metals & MiningPredictive MaintenancePredictive ML
Iconic Australian Biscuit Manufacturer
Iconic Australian Biscuit Manufacturer Upgrades Adelaide Production Plant
Industrial MachineryPredictive Maintenance
Icelandic chocolatier Nói Síríus
Icelandic chocolatier Nói Síríus moves to predictive maintenance with Fiix CMMS software
AutomotivePredictive MaintenancePredictive ML
Food Container Producer
Food Container Producer Gains Transparency to Reduce Downtime
Metals & MiningPredictive Maintenance
Data Sharing Revolutionises Maintenance at Hydro Extrusion &
Data Sharing Revolutionises Maintenance at Hydro Extrusion & Components Nenzing
Industrial MachineryPredictive Maintenance
Cartoner Offers Advanced Technology & Simplicity
Cartoner Offers Advanced Technology & Simplicity
AutomotivePredictive Maintenance
Anonymous Asia Pacific Engineering & Construction Firm
Asia Pacific Construction Firm Achieves 88% Preventative Maintenance Compliance with Fiix CMMS
Industrial MachineryPredictive Maintenance
CpK Interior Products
CpK Interior Products Significantly Reduces MTTR with FactoryTalk AssetCentre
AutomotivePredictive Maintenance
Aigues Ter Llobregat (ATLL)
AIGUES TER LLOBREGAT (ATLL) Implements Predictive Water Pump Monitoring Across Regional Water Network
Energy & UtilitiesPredictive MaintenancePredictive ML
Acciona Agua
Acciona Agua Implements Predictive Maintenance for Water Pumps with Vibration and Temperature Monitoring
Energy & UtilitiesPredictive MaintenancePredictive ML
Perth County Ingredients
Perth County Ingredients Cuts Reactive Maintenance 54% and Saves $40,000 Annually with Fiix CMMS
Food & BeveragePredictive MaintenancePredictive ML
Liberty Oilfield Services
Liberty Oilfield Services Upgrades to Intuitive CMMS for Better Maintenance Tracking
Energy & UtilitiesPredictive Maintenance
Chicago Heights Steel
Chicago Heights Steel Reduces Downtime
Metals & MiningPredictive Maintenance
Anonymous Asia Pacific Builder
Automate Asset Management: 88% PM Compliance Achieved
Industrial MachineryPredictive Maintenance
Anonymous Automotive Tier Supplier
Auto Tier Asset Control for Automotive Supplier
AutomotivePredictive Maintenance
Chobani / Gippsland Dairy
Asset Management Services for Yogurt Manufacturer
Food & BeveragePredictive Maintenance
Cloeren Incorporated
Asset Management for Plastics Manufacturer Cloeren Incorporated
PackagingPredictive Maintenance
Barrett Steel
Barrett Steel Improves Utilization and Uptime Across 28 UK Sites
Metals & MiningPredictive Maintenance
Anonymous Water/Wastewater Facility (via Concentric Integration)
Power Monitoring Improves Uptime at Water Facility
Energy & UtilitiesPredictive Maintenance
Turatti
Turatti Sees Increased Productivity in Its Food Washing Machinery
Food & BeveragePredictive Maintenance
Thai Summit America
Thai Summit America Transforms Automotive Stamping with MES
AutomotivePredictive Maintenance
Hexcel
Aerospace Manufacturer Reduces Downtime by 80%
AerospacePredictive Maintenance
ATLL (Aigues Ter Llobregat)
Supplier Delivers Multiple Benefits to Leading European Water Company
Energy & UtilitiesPredictive Maintenance
M.G. Bryan
M.G. Bryan Meets Oil and Gas Market Demands with Cloud-Based Fleet Management Solution
Energy & UtilitiesPredictive MaintenanceIoT & Sensors
Nói Síríus
Nói Síríus Icelandic Chocolatier Moves to Predictive Maintenance with Fiix CMMS
Food & BeveragePredictive MaintenancePredictive ML
Takeoff Technologies
Takeoff Technologies Improves Micro-Fulfillment Center Availability to 99.8% with Predictive Maintenance
Food & BeveragePredictive MaintenancePredictive ML
Gencor Industries
Gencor Industries Paves New Roads with IIoT-Connected Asphalt Equipment
Industrial MachineryPredictive MaintenanceIoT & Sensors
Anonymous Large European Dairy Cooperative
Large European Dairy Producer Increases Throughput with Closed-Loop Predictive Analytics
Food & BeveragePredictive MaintenancePredictive ML
Samson Machinery
Samson Machinery Reduces Downtime 20% with FactoryTalk Optix Digital Transformation of Tire-Building Machines
AutomotivePredictive MaintenanceIoT & Sensors
Shandong Mining
Shandong Mining Reduces Mechanical Failure Rates with Predictive Maintenance Technology
Metals & MiningPredictive MaintenancePredictive ML
University of Maine Process Development Center
University of Maine Process Development Center Modernizes Paper Web Handling to Eliminate $20K/Event Downtime
Industrial MachineryPredictive MaintenancePredictive ML
Dunlop Aircraft Tyres
Dunlop Aircraft Tyres Transitions from Reactive to Predictive Maintenance with CMMS
AerospacePredictive MaintenancePredictive ML
GrafTech
GrafTech Saves Steel Customers $100K-$1M Annually with EMI Analytics for Electric Arc Furnaces
Metals & MiningPredictive MaintenancePredictive ML
Summer Garden Food Manufacturing
Summer Garden Food Manufacturing Eliminates Hidden Downtime with Plex Smart Platform
Food & BeveragePredictive MaintenanceIoT & Sensors
Pro-Vac
Pro-Vac Fleet Services Reduces Fleet Downtime 27% with Fiix CMMS
Industrial MachineryPredictive MaintenancePredictive ML
EnWin Utilities
EnWin Utilities Reduces Water Main Breaks 21% Saving $125,000 Annually with MPC
Energy & UtilitiesPredictive MaintenancePredictive ML
IDE Americas
IDE Americas Uses Digital Twin and AI to Predict Membrane Fouling in Carlsbad Desalination Plant
Energy & UtilitiesPredictive MaintenanceDigital Twin
Minetek
Minetek Adds Real-Time Asset Monitoring for Mining Evaporation Systems with FactoryTalk DataMosaix
Metals & MiningPredictive MaintenanceIoT & Sensors
Hydro Extrusion & Components Nenzing
Hydro Extrusion Nenzing Revolutionizes Maintenance with Centralized Data Management
Metals & MiningPredictive MaintenanceIoT & Sensors
Commerce Township WWTP
Commerce Township Wastewater Plant Reduces Downtime with Power Quality Monitoring
Energy & UtilitiesPredictive MaintenanceIoT & Sensors
Leading Iron Flow Battery Manufacturer
Anonymous Energy Storage Manufacturer Reduces Machine Downtime Alert Time to 20 Minutes
Energy & UtilitiesPredictive MaintenanceIoT & Sensors
Leading Fertilizer Company (Anonymous, largest single-site urea exporter)
Leading Fertilizer Company Avoids 460 Hours of Annual Downtime with AI Predictive Maintenance
ChemicalsPredictive MaintenancePredictive ML
Global Chemical Manufacturer (Anonymous)
Global Chemical Manufacturer Extends Furnace Run Length by 10+ Days with AI Predictive Maintenance
ChemicalsPredictive MaintenancePredictive ML
PepsiCo
PepsiCo Reduces Unplanned Downtime Across North American Snack Manufacturing with AI Machine Health
Food & BeveragePredictive MaintenanceIoT & Sensors
Osem-Nestlé
Osem-Nestlé Prevents Production Line Failures and Advances Sustainability Goals with AI Machine Health
Food & BeveragePredictive MaintenanceIoT & Sensors
Fortune Brands Innovations
Fortune Brands Innovations Deploys AI Machine Health Across 1,000+ Machines in 16 Global Facilities
Consumer GoodsPredictive MaintenanceIoT & Sensors
DuPont
DuPont Achieves 7x ROI in Under a Year with AI Predictive Maintenance
ChemicalsPredictive MaintenancePredictive ML
Colgate-Palmolive (Hill's Pet Nutrition)
Colgate-Palmolive's Hill's Pet Nutrition Recoups Full Annual Investment in Six Weeks with AI Maintenance
Consumer GoodsPredictive MaintenancePredictive ML
Darigold
Darigold Avoids 105 Hours of Downtime and Saves Nearly $1M in Six Months with AI Machine Health
Food & BeveragePredictive MaintenanceIoT & Sensors
Anonymous Global Pharmaceutical Manufacturer
Anonymous Pharma Manufacturer Saves $9M+ on a Single Machine Event with AI Continuous Monitoring
PharmaceuticalsPredictive MaintenanceIoT & Sensors
Fiberon (Fortune Brands Innovations)
Fiberon Saves $274K and Avoids 178 Hours of Downtime with AI Predictive Maintenance
Consumer GoodsPredictive MaintenancePredictive ML
Q
Qatar Shell GTL
Qatar Shell GTL achieves 99% reliability with AI-driven asset integrity at world's largest GTL plant
Energy & UtilitiesPredictive MaintenancePredictive ML
G
GlobalFoundries
GlobalFoundries improves labor productivity 40% with ML-based predictive maintenance at Singapore fab
ElectronicsPredictive MaintenancePredictive ML
Colgate-Palmolive
Colgate-Palmolive reduces unplanned downtime 20% with Augury machine health
Consumer GoodsPredictive MaintenancePredictive ML
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