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Zaleco SRL

Zaleco Reduces Scrap Rate by 20% and Increases Operational Availability 30% with In-Process Quality Control

20%Scrap rate reduction
30%Operational availability increase
2 monthsTime to achieve scrap reduction

The Challenge

Zaleco SRL, a Romanian smart engineered packaging solutions provider, faced increased demand that exposed limitations including avoidable downtime, communication gaps, limited real-time information access, and production reporting issues. Over 90% of their solutions are customized, making standardization difficult.

The Solution

Deployed Tulip to build digital work instructions with embedded PDF files, images, and videos, quality inspection apps with defect codes and reference images for Pareto analysis, and a custom production management dashboard for real-time operational visibility. Citizen developer Alin Salagean built and maintained all apps internally.

Results

Reduced scrap rates by 20% in just two months through real-time tracking. Increased operational availability by at least 30% through improved downtime management. Achieved double-digit cycle time improvements through process optimization and inline quality checks.

Key Takeaways

A 20% scrap reduction in 2 months demonstrates that real-time visibility into defect data drives rapid process corrections. Zaleco's Packaging industry use case shows Tulip's versatility beyond traditional discrete and process manufacturing.

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Details

Industry
Packaging
AI Technology
IoT & Sensors
Company Size
SME
Company
Zaleco SRL
Quality
Verified

Source

tulip.co

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