Zaleco Reduces Scrap Rate by 20% and Increases Operational Availability 30% with In-Process Quality Control
A documented Quality Control & Inspection in Packaging deployment at Zaleco SRL, with source-attributed results and missing evidence labelled explicitly.
Evidence at a glance
- Evidence status:
- Automated evidence gate passed
- Deployment timeframe:
- Not reported by source
- Reported outcome metrics:
- 3 cited below
- Directory entry published:
The source-link check confirms reachability, not independent re-verification of every claim.
Source-reported figures — cited source: tulip.co
The Challenge
Zaleco SRL, a Romanian smart engineered packaging solutions provider, faced increased demand that exposed limitations including avoidable downtime, communication gaps, limited real-time information access, and production reporting issues. Over 90% of their solutions are customized, making standardization difficult.
The Solution
Deployed Tulip to build digital work instructions with embedded PDF files, images, and videos, quality inspection apps with defect codes and reference images for Pareto analysis, and a custom production management dashboard for real-time operational visibility. Citizen developer Alin Salagean built and maintained all apps internally.
Results
Reduced scrap rates by 20% in just two months through real-time tracking. Increased operational availability by at least 30% through improved downtime management. Achieved double-digit cycle time improvements through process optimization and inline quality checks.
Key Takeaways
A 20% scrap reduction in 2 months demonstrates that real-time visibility into defect data drives rapid process corrections. Zaleco's Packaging industry use case shows Tulip's versatility beyond traditional discrete and process manufacturing.
Vendor
Details
- Industry
- Packaging
- Use Case
- Quality Control & Inspection
- AI Technology
- IoT & Sensors
- Company Size
- SME
- Company
- Zaleco SRL
- Evidence status
- Automated evidence gate passed
- Deployment timeframe
- Not reported by source
- Directory entry published
Cited source
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