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Case Studies
AI manufacturing Case Studies: 800+ Real Implementations
Real-world AI implementations in manufacturing with measurable results. Browse AI for Manufacturing's database of case studies by industry, use case, and technology.
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Samson Machinery
Samson Machinery Reduces Downtime 20% with FactoryTalk Optix Digital Transformation of Tire-Building Machines
20%
Downtime reduction
Predictive Maintenance
Automotive
by Rockwell Automation
Shandong Mining
Shandong Mining Reduces Mechanical Failure Rates with Predictive Maintenance Technology
Predictive Maintenance
Metals & Mining
by Rockwell Automation
University of Maine Process Development Center
University of Maine Process Development Center Modernizes Paper Web Handling to Eliminate $20K/Event Downtime
$20,000
Cost per downtime event
Predictive Maintenance
Industrial Machinery
by Rockwell Automation
Dunlop Aircraft Tyres
Dunlop Aircraft Tyres Transitions from Reactive to Predictive Maintenance with CMMS
Predictive Maintenance
Aerospace
by Rockwell Automation
GrafTech
GrafTech Saves Steel Customers $100K-$1M Annually with EMI Analytics for Electric Arc Furnaces
$100K-$1M+
Estimated Annual Customer Savings
Predictive Maintenance
Metals & Mining
by Rockwell Automation
Summer Garden Food Manufacturing
Summer Garden Food Manufacturing Eliminates Hidden Downtime with Plex Smart Platform
Predictive Maintenance
Food & Beverage
by Rockwell Automation
Pro-Vac
Pro-Vac Fleet Services Reduces Fleet Downtime 27% with Fiix CMMS
27%
Fleet Downtime Reduction
17%
Route Planning Efficiency Improvement
Predictive Maintenance
Industrial Machinery
by Rockwell Automation
EnWin Utilities
EnWin Utilities Reduces Water Main Breaks 21% Saving $125,000 Annually with MPC
21%
Water Main Break Reduction
$125,000
Annual Savings
Predictive Maintenance
Energy & Utilities
by Rockwell Automation
IDE Americas
IDE Americas Uses Digital Twin and AI to Predict Membrane Fouling in Carlsbad Desalination Plant
54 million gallons
Daily Water Production
Predictive Maintenance
Energy & Utilities
by Rockwell Automation
Minetek
Minetek Adds Real-Time Asset Monitoring for Mining Evaporation Systems with FactoryTalk DataMosaix
Predictive Maintenance
Metals & Mining
by Rockwell Automation
Hydro Extrusion & Components Nenzing
Hydro Extrusion Nenzing Revolutionizes Maintenance with Centralized Data Management
Predictive Maintenance
Metals & Mining
by Rockwell Automation
Commerce Township WWTP
Commerce Township Wastewater Plant Reduces Downtime with Power Quality Monitoring
Predictive Maintenance
Energy & Utilities
by Rockwell Automation
Leading Iron Flow Battery Manufacturer
Anonymous Energy Storage Manufacturer Reduces Machine Downtime Alert Time to 20 Minutes
Within 20 minutes
Machine downtime alert time
Predictive Maintenance
Energy & Utilities
by Tulip
Leading Fertilizer Company (Anonymous, largest single-site urea exporter)
Leading Fertilizer Company Avoids 460 Hours of Annual Downtime with AI Predictive Maintenance
1.8%
Increase in asset uptime
62 days
Average predictive lead time for failure events
Predictive Maintenance
Chemicals
by C3.ai
Global Chemical Manufacturer (Anonymous)
Global Chemical Manufacturer Extends Furnace Run Length by 10+ Days with AI Predictive Maintenance
$45M+
Annual economic benefit at full scale (200 furnaces)
10+ days (40 to 50 days)
Increase in average furnace run length
Predictive Maintenance
Chemicals
by C3.ai
PepsiCo
PepsiCo Reduces Unplanned Downtime Across North American Snack Manufacturing with AI Machine Health
Reduced unplanned downtime
Business Outcome
Reduced incremental costs
Part Replacement Cost Impact
Predictive Maintenance
Food & Beverage
by Augury
Osem-Nestlé
Osem-Nestlé Prevents Production Line Failures and Advances Sustainability Goals with AI Machine Health
2020
Implementation Year
Thousands of dollars per event
Hummus Line Event Savings
Predictive Maintenance
Food & Beverage
by Augury
Fortune Brands Innovations
Fortune Brands Innovations Deploys AI Machine Health Across 1,000+ Machines in 16 Global Facilities
1,000+
Machines Monitored
16
Facilities Covered
Predictive Maintenance
Consumer Goods
by Augury
DuPont
DuPont Achieves 7x ROI in Under a Year with AI Predictive Maintenance
7x
ROI at Proof-of-Concept Sites
Under 1 year
Time to ROI Achievement
Predictive Maintenance
Chemicals
by Augury
Colgate-Palmolive (Hill's Pet Nutrition)
Colgate-Palmolive's Hill's Pet Nutrition Recoups Full Annual Investment in Six Weeks with AI Maintenance
6 weeks
Time to Recoup Annual Investment
6 (100%)
Hill's Pet Facilities Covered
Predictive Maintenance
Consumer Goods
by Augury
Darigold
Darigold Avoids 105 Hours of Downtime and Saves Nearly $1M in Six Months with AI Machine Health
105 hours
Downtime Avoided
~$1 million
Cost Avoidance (6 months)
Predictive Maintenance
Food & Beverage
by Augury
Anonymous Global Pharmaceutical Manufacturer
Anonymous Pharma Manufacturer Saves $9M+ on a Single Machine Event with AI Continuous Monitoring
$9M–$13M
Cost Avoidance (single event)
57 minutes
Repair Completed In
Predictive Maintenance
Pharmaceuticals
by Augury
Fiberon (Fortune Brands Innovations)
Fiberon Saves $274K and Avoids 178 Hours of Downtime with AI Predictive Maintenance
$274,000
Cost Savings (8 months)
178 hours
Downtime Avoided
Predictive Maintenance
Consumer Goods
by Augury
Q
Qatar Shell GTL
Qatar Shell GTL achieves 99% reliability with AI-driven asset integrity at world's largest GTL plant
9%
Throughput increase
99%
Reliability rate
Predictive Maintenance
Energy & Utilities
G
GlobalFoundries
GlobalFoundries improves labor productivity 40% with ML-based predictive maintenance at Singapore fab
40%
Labor productivity improvement
30%
NPI prototyping time improvement
Predictive Maintenance
Electronics
Colgate-Palmolive
Colgate-Palmolive reduces unplanned downtime 20% with Augury machine health
20%
Reduction in Unplanned Downtime
3 months
Time to Value
Predictive Maintenance
Consumer Goods
by Augury
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AI Roadmap — Eight workflows in your plant where AI would pay back this quarter. We know which. 12 pages, in 72 hours.